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Common methods for maintaining high accuracy of humidity sensors
Date: 2025-04-18Read: 8

Accuracy refers to the consistency between the measured values of the object being measuredDegree and its proximity to its' true value '.In practical applications,The accuracy of humidity sensors can be affected by various factors, causing them to deviate from their original values. Therefore, high accuracy is not a "one-time solution", it will change.

Rotronic humidity sensors are widely used in various industries, such as pharmaceuticals, semiconductors, HVAC, data centers, meteorology, agriculture, etc. They can gain the trust of customers solely based on their excellent "ability" - precise measurement. But over time, sensors will be affected by different factors, leading to measurement driftLet's explore together how to maintain the high accuracy of the Rohatyn humidity sensor in applications.

Understand humidity sensors

Rozhnik humidity sensor uses capacitive measurement method to determine humidity in the airSensor components are composed of different layers, and different layers will be developed according to the main application.

outer layerIt is made of Teflon material with 5-micron small holes, used as a protective layer to prevent pollution. Important information about this sensor, such as production year, intermediate batch number, and sensor type, will be printed on it. The last four digits represent the capacitance in units of 0.1PF. When replacing a sensor, it is necessary to ensure that the replaced sensor has the highest possible capacitance, otherwise measurement errors may occur.

There are two electrodes under the PTFE protective layer, with polymer HT-1 or IN-1 (hygroscopic dielectric layer) inserted between them. The amount of water vapor absorbed by them varies depending on the environmental humidity, which changes the capacitance of the capacitor (humidity sensor) and can be used to determine humidity.

Factors affecting the accuracy of humidity sensors

The temperature range and calibration of the work are inaccurateQualitative, long-term drift, and environmental pollutants play a crucial role in determining the true long-term performance (measurement accuracy) of equipment.

1. Accuracy variation within temperature range

The accuracy specifications on the parameter table are only valid within a specific temperature range. For example, the accuracy within the range of 23 ° C or 20 ° C ± 5 ° C is ± 0.8% RH, and if the instrument is used outside the parameter range, its accuracy may decrease. This is because the relative humidity probe is sensitive to temperature, and its performance is affected by changes in environmental temperature. So, during use, it is important to pay attention to whether the temperature deviates from the calibration temperature, otherwise it may cause a decrease in the accuracy of the humidity sensor.

Rohatyn's humidity sensor has an automatic temperature compensation function to maintain accurate measurements over a wide range of temperature conditions. The sensor is equipped with AirChip 3000 electronic components and stores a set of 31 tables in memory, corresponding to temperature values ranging from -100 ° C to+200 ° C. Each table contains compensation data with a step change of 1% RH between 0% RH and 100% RH. By combining high-precision temperature measurement, low power consumption, low self heating design, and advanced electronic components, the Rohatyn HygroClip sensor can achieve accurate relative humidity and temperature measurement over a wide temperature range.

2. Potential challenge - Long term drift

fromDue to factors such as electronic component aging, mechanical wear, and accumulation of pollutants (dust, particles, or chemical vapors), sensor readings change over time and drift. Humidity sensors are similar to "air respirators", so they are more susceptible to environmental influences.

When the drift exceeds 3% RH, Rotronic recommends replacing the sensor as it will drift faster and faster afterwards.


The drift of the Rohatyn humidity and temperature probe when used in clean air is less than 1% RH per year.
3. Measurement hysteresis
The hysteresis of sensors refers to the phenomenon of measurement results being delayed or delayed due to the inertia or response speed of the sensor itself during the measurement process. If the sensor is exposed to high humidity and high temperature for a long time, the hysteresis phenomenon of the sensor will increase. If the hysteresis of the sensor is too large, it will affect the accuracy of its measurement results.
Common methods to ensure accuracy
Key factors of precision measurement performance
1、 Adjustment
The above has introduced that each HygroClip sensor of Rozhnik is equipped with a built-in microcontroller AirChip3000There are two tables (A1% and A2%) stored, which include calibration (linearization) applied to the raw humidity data generated by the humidity sensor. Each table contains 101 values (ranging from 0 to 100% rh, with a step change of 1% rh) to achieve highly accurate linearization of the humidity sensor. Table A1% is the factory default value. Table A2% stores the additional corrections generated by the user during the adjustment process. Linearized humidity values are obtained by adding the corresponding correction values from two tables to the original humidity valuesof
Usually, instrument manufacturers recommend adjustment values with the goal of minimizing linear erroraffirmatory. Adjusting these values should reduce linear errors.

Rozhnik's suggestion on adjusting points:

The adjustment of three points for humidity and temperature measurement ensures the precise performance of the sensor under different environmental conditions.
1. The first adjustment point is at 23 ° C and 35% RH: This standard adjustment point is used to improve the benchmark accuracy of the sensor under typical environmental conditions. Adjustments at this point help ensure reliable measurements in mild environments.
2. The second adjustment point is at 23 ° C and above 35% RH, such as 50% RH to 80% RH: The adjustment point at higher humidity levels, such as 80% RH, can improve the sensor's ability to accurately measure under higher humidity conditions. This step is crucial for verifying the performance when the humidity level increases, ensuring that the sensor remains accurate within its operating range.

3. The third adjustment point is below 23 ° C and 35% RH, such as 10% RH to 20% RH: This low humidity adjustment point improves the performance of the sensor under dry conditions. Adjustments below 20% RH are necessary to confirm that the sensor operates even in environments with low humidityIt is crucial to be able to detect and report accurate data.

By adjusting these three different points, the overall accuracy of the sensor can be optimized and the tolerance level can be maintained within a wide humidity range.
Only by selecting the correct humidity sensor and applying good practices in installation, maintenance, calibration, and adjustment can the long-term measurement performance of the sensor be maintained in application.