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Installation and maintenance skills of Shanghai Hongyi radar level gauge
Date: 2025-06-03Read: 6
Shanghai Hongyi radar level gaugeRadar Level Transmitter is widely used in industries such as petroleum, chemical, and power due to its advantages of non-contact measurement, high precision, and adaptability to complex working conditions. The correct installation and maintenance directly affect its measurement accuracy and lifespan. Here are the key techniques:

1. Installation location selection

✅ Ideal location:

  • Stay away from sources of interference: Avoid approaching the feed inlet, mixer, or heating coil to prevent liquid level fluctuations or steam interference.

  • Avoid obstacles: Ensure that the antenna beam is not obstructed by tank walls, brackets, or internal structures (recommended distance from tank walls ≥ 300mm).

  • Vertical installation: The antenna should be perpendicular to the liquid surface, with a tilt angle of ≤ 5 °, to avoid signal reflection and offset.

❌ Avoid location:

  • Foam or steam accumulation area (such as near the steam outlet).

  • Strong vibration or impact areas (such as pump outlet).

2. Installation method

Installation method Applicable scenarios Precautions
Flange installation Standard storage tanks and pressure vessels Ensure that the sealing gasket is resistant to medium corrosion (such as PTFE).
threaded installation Small tanks and pipelines Thread specification matching (such as G1 half, NPT1 ').
Installation of waveguide rod Viscous media (asphalt, sludge) The waveguide rod should be vertical to avoid bending.
Installation of bypass pipe High viscosity or easily crystallizable medium The diameter of the bypass pipe is ≥ 80mm, which is convenient for maintenance.

3. Electrical connection and grounding

  • Cable selection:

    • Shielded twisted pair cables (such as AWG18) to avoid electromagnetic interference.

    • Armored cables (Ex d certified) are used in explosion-proof areas.

  • Grounding requirements:

    • The transmitter housing and cable shielding layer need to be reliably grounded (grounding resistance<4 Ω).

    • Avoid sharing grounding with motors and frequency converters to prevent interference.

4. Parameter Setting (Debugging)

  1. Empty tank calibration: When there is no medium in the tank, set the "zero point" to 4mA (or 0%).

  2. Full range setting: Enter the actual tank height (such as 10m) and adjust the corresponding value of 20mA.

  3. Echo curve optimization:

    • Use the echo curve analysis function to filter false signals (such as condensate, foam).

    • Adjust the signal threshold to ensure that only real liquid level echoes are recognized.