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How to use, install, and wire mining electric gate valves?
Date: 2025-12-18Read: 8

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The use of mining electric gate valves must strictly follow safety regulations and operating procedures to ensure reliable operation in explosion-proof environments such as coal mines. The following content summarizes the relevant operational points.

Preparation before operation
Before operation, it is necessary to carefully read the equipment manual, confirm the valve opening and closing signs and the flow direction of the medium. Check whether the appearance of the electric gate valve is damp or damaged. If it is damp, it needs to be dried. It is strictly prohibited to operate it with faults. For equipment that has been out of service for more than three months, the clutch status should be checked before starting to ensure that the handle is in manual position, and the motor insulation, steering, and electrical circuits should be tested. ‌

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Operation steps and control methods
Confirm that the clutch handle is in the correct position when starting. There are two control methods: remote and local. In remote control, the transfer switch is set to the REMOTE position and the switch is operated through the SCADA system; When controlling locally, switch to the LOCAL position for manual operation. After the electric gate valve is fully opened and closed, it will automatically stop. After the operation is completed, the transfer switch needs to be reset to the middle position. During on-site operation, the opening and closing indicators and valve stem operation should be monitored to ensure that the opening and closing degree meets the requirements. ‌

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Key operating specifications
Gate valves should be fully open or fully closed, and are strictly prohibited from being used for flow regulation to avoid wear on the sealing surface. When closing the valve, the micro motion mode should be switched to precise positioning near the fully closed position; When opening a large-diameter valve, if the pressure difference is large, the bypass valve should be opened first to regulate the pressure. If there are signal indication errors, abnormal noises, or travel exceeding limits during the operation process, the machine should be stopped immediately for inspection. When the switch reaches the dead end, it needs to be rotated 1/2 to 1 turn to release stress. ‌

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Safety and maintenance precautions
Mining electric gate valves must have a coal safety certificate and the power supply voltage must be matched (such as 380V or 660V). Attention should be paid to the impact of temperature changes on the gate in high temperature and high pressure environments to prevent seal failure caused by temperature differences. When operating multiple valves, follow the process sequence and turn off the power promptly after operation. Regularly inspect the integrity of explosion-proof enclosures and the reliability of electrical connections to ensure compliance with coal mine safety standards. ‌