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E-mail
huangyurong@szskyan.com
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Phone
13316818270
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2203B, Building A, Xinghe WORLD, Wuhe Avenue, Longgang District, Shenzhen
Shenzhen Century Tianyuan Instrument Co., Ltd
huangyurong@szskyan.com
13316818270
2203B, Building A, Xinghe WORLD, Wuhe Avenue, Longgang District, Shenzhen
In high-precision fields such as semiconductors, electronic components, and biotechnology engineering, product reliability directly determines market competitiveness. The rapid temperature change test chamber, as the core equipment for environmental stress simulation, has become a key tool for screening product defects and improving quality by accurately controlling temperature changes. withHITACHIThe test chamber, represented by, has become a standard equipment for industry research and quality control due to its core technological advantages.
1、 Core function: Accelerate defect exposure“Temperature magnifying glass”
The rapid temperature change test chamber rapidly cycles between the upper and lower extreme temperatures (such as-55℃to+200℃)To induce alternating expansion and contraction of product materials, triggering potential thermal stress and strain. This process can accurately expose three types of defects:
material defectCracking and delamination caused by differences in thermal expansion coefficients of different materials;
Process defects: poor welding, insufficient airtightness of packaging, etc;
Design defects: insufficient structural strength, unreasonable heat dissipation path, etc.
For example, a certain electronic component manufacturer uses20℃/minDuring the temperature change rate test, it was found that a batch of products had a significant increase in contact resistance at high temperatures due to welding process defects. Timely rework was carried out to avoid batch recall losses.
2、 Technical features: Efficient, precise, and energy-saving collaborative innovation
Dual compressor dynamic control: using a vortex compressor and intelligent control system, the high-power compressor is started to quickly reach the temperature during cooling, and the low-power compressor is switched to maintain stability during the insulation stage, achieving energy conservation30%The above.
Fuzzy algorithm temperature control technology: By adjusting the refrigerant flow rate in real-time, accurately matching the heating load of the tested object, and controlling temperature fluctuations within±0.5℃Within.
Multi test mode integration: supports rapid temperature change (stress screening), condensation test, high temperature and high humidity, temperature and humidity cycling, and other modes, with one device covering the entire testing process requirements.
3、 Industry application: Empowering the entire chain from laboratory to production line
Semiconductor industry: Simulate the temperature shock of chips from packaging to usage environment, and detect the reliability of solder joints. A certain wafer fab passed15℃/minTest the temperature change rate to determine the chip failure rate from0.3%drop to0.05%.
Automotive Electronics: Testing Engine Control Units(ECU)In-40℃to+125℃The stability of the signal between them, indeedEnsure no malfunctions under extreme weather conditionsfunction.
Biomedical: Simulate temperature fluctuations during vaccine transportation to verify the insulation performance of cold chain packaging. After optimizing the test box, a certain pharmaceutical company reduced the transportation damage rate80%.
4、 Operational advantage: Dual guarantee of intelligence and security
The device is equipped with a fully Chinese touch screen and supports120Program preset and power-off running function, beginners can quickly get started. Simultaneously integrating over temperature protection, leakage protection, compressor overload protection, etc10The remaining security mechanisms ensure the safety of personnel and equipment.
Conclusion
The rapid temperature change test chamber has evolved from a single testing tool to a core platform for product lifecycle management. By simulating real-life scenariosExtremeDue to temperature changes, enterprises can not only avoid quality risks in advance, but also optimize design through data feedback, ultimately achieving dual benefits of increased shipment yield and reduced after-sales costs. In the era where quality is king, this equipment is becoming an important component of high-precision industries“Quality firewall”.
Next Article: Testing equipment included in reliability testing