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Tianjin Xun'er Technology Co., Ltd
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Tianjin Xun'er Technology Co., Ltd

  • E-mail

    sallen@sure365.com.cn

  • Phone

    13821593578

  • Address

    Building 1-10, Huading New Area, Haitai Innovation 6th Road, Huayuan Industrial Zone (Outer Ring Road), Xiqing District, Tianjin City

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Compressed air is not free


The investigation conducted by the US Department of Energy on compressed air systems found that:

The electricity consumption of compressed air system accounts for the total electricity consumption in the manufacturing industry10%.

●70%All American manufacturing factories have compressed air systems.

● Among them50%The factory has the opportunity to save a significant amount of energy with lower project costs.

In manufacturing factories, there is a low awareness of the efficiency of compressed air. The main goal of the factory is to provide a reliable and stable supply of compressed air. Some compressed air system manufacturers have service contracts for equipment, but rarely involve system efficiency issues. 35% of manufacturers have implemented leak detection plans, while 57% of manufacturers have not taken any action to improve system efficiency.

Source: Evaluation of the Compressed Air Efficiency Service Market - Energy.gov

Leak prevention is an effective way to reduce energy consumption

The leakage of compressed air usually wastes 20% -30% of the output of the air compressor.

A study conducted by the US Department of Energy found that 80% of air compressor upgrades do not require investment in new air compressors, but are addressed through low-cost system upgrades and effective leak monitoring and maintenance plans.

In current industrial compressed air systems, flow monitoring is the most direct and accurate method for compressed air energy management.

In order to improve the transparency and visualization of compressed air system data, Xun'er can provide a complete solution.

Compressed air monitoring solution

The LUGB series vortex flowmeter can continuously monitor the flow rate, volumetric flow rate, pressure, and temperature of compressed air. Simply install it in one area, production line, or machine to quickly identify leaks and consumption values. The integrated pressure measurement ensures that the actuator operates at maximum efficiency and eliminates the need for separate pressure measuring instruments. With the online customization module, the unit energy consumption and energy-saving rate of two air compressors can be calculated separately before and after the renovation.

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The Xun'er air compressor air energy efficiency online monitoring system includes the LUGB series vortex flowmeter, power measurement components, and data information service platform. The system monitors the power consumption and gas production of the air compressor in real-time and uploads the data to the information service platform. It analyzes the instantaneous specific power and unit energy consumption of a single air compressor to promote project progress or monitor the operation status of on-site equipment. It responds promptly to any abnormal problems found during monitoring and recovers customer losses.

At the same time, customers can access real-time updates on various project sites anytime and anywhere, in order to settle with users in a timely manner. They can also have real-time access to the operation status of the air compressor site, perform maintenance and upkeep in a timely manner, and trace measurement data from past times.
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Recommended on-site application instruments


LUGB series vortex flowmeter

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The Xun'er LUGB-U series vortex flowmeter is designed based on the Karman vortex principle. The piezoelectric vortex flowmeter has significant advantages among various flow sensors due to its insensitivity to the medium form, high accuracy, wide range ratio, and high temperature resistance. Especially in the application of compressed air metering, it has irreplaceable advantages.
The embedded gas standard state transition calculation program can dynamically calculate the standard cubic flow rate and is suitable for compressed air flow measurement and control.


Product performance and advantages:

●High sensitivity and accuracy up to ± 1.0%;

The range ratio surpasses traditional vortex streets comprehensively, and the measurement flow rate range is wide;

No movable parts, no pressure loss;

Adopting anti-interference circuits and anti vibration sensing heads to filter out external interference;

● Built in temperature and pressure sensors, capable of measuring medium temperature and pressure;

Directly measure the mass flow rate of compressed air without the need for external temperature and pressure compensation;

● Large screen LCD dual row display, clear and easy to distinguish readings;

● Possess special equipment production license certification.