1、 Introduction

Under the wave of industrial automation, the pain points of traditional manual inspection, such as low efficiency, high risk, and insufficient accuracy, are becoming increasingly prominent. Robot inspection has become a necessity in various industries. Integration of Intelligent and Easy TimesAICore technologies such as intelligent algorithms, big data analysis, and data security protection have been developed to create an integrated inspection platform that is adaptable to multiple scenarios and models, mainly used for equipment/Environmental inspection, fault warning, data analysis and other scenarios. Through data analysis and real-time monitoring, potential problems can be identified in advance to effectively prevent accidents from occurring.

2、 Intelligent Inspection Robot Management System

The intelligent inspection robot management system of Zhiyi Era is built on the B/S architecture, integrating hardware such as servers, routers, and displays with an integrated software platform. It can achieve remote automatic/manual control, data access, storage positioning, and graphical display of various inspection robots. The system collects and efficiently transmits data through a unified platform, stores information on a big data platform, and uses an algorithm platform for calculation and analysis, generating real-time fault alarms and warnings. All inspection data can be intelligently displayed on the client side, supporting customized report generation, intelligent recognition of videos and images, inspection log recording, sound spectrum analysis, and video review, ultimately forming an AI assisted decision-making capability based on big data.

3、 Software Platform Introduction

The intelligent inspection robot software controls the AI cloud platform, which is the core "brain" of the robot. It integrates autonomous navigation, environmental perception (such as vision, thermal imaging, gas detection), AI intelligent analysis (identifying instruments, defects, anomalies), and task management functions, transforming the robot's hardware capabilities into efficient and intelligent inspection solutions. This platform significantly improves inspection efficiency and quality, and ensures personnel safety through real-time monitoring, automatic alarm, and data analysis. The platform integrates backend permission management, two-way voice intercom, remote video expert assistance, inspection personnel and task management, and other functions to achieve remote intelligent control and collaborative management.

（1） Cockpit

Intelligent inspection of rail mounted robotsSupport multi monitoring point management, visual meter reading (pointer/digital instrument), environmental parameter monitoring (temperature and humidity, gas concentration, etc.), infrared temperature measurement warning and other functions, which can achieve automatic execution of periodic and planned inspections. Suitable for industrial manufacturing, energy and power, warehousing and logistics, and other fields.

Unmanned aerial vehicle inspection (intelligent inspection/material stacking measurement)The unmanned aerial vehicle intelligent inspection management system provides inspection route planning, task information visualization, AI intelligent cruise alarm (identifying anomalies such as landmark damage and ground collapse), and accurately records key data such as latitude and longitude, inspection range, etc; The stacking measurement management system covers inspection data statistics, AI intelligent inventory, task full process control, real-time push of alarm information, and supports functions such as route planning, flight point setting, and preset expected number of photos. The platform is compatible with mainstream industrial grade drones such as DJI, and is suitable for urban governance, park operation and maintenance, emergency rescue and other scenarios.

Wheeled/quadruped robot intelligent inspectionThe system integrates functions such as abnormal state statistics, violation record, infrared monitoring, noise detection, warning and alarm, inspection tasks, and operation and maintenance status prediction. Suitable for scenarios such as steel, coking, factory dust, railway freight yards, etc.

Inspection of blast furnace tuyereReal time monitoring of visible light and infrared images, remote control of robots, and adjustment of sensor parameters can be achieved. It supports intelligent inspection task scheduling, alarm record tracing, visual analysis of inspection results, and real-time collection and display of key parameters such as movement distance, radar data, voltage and current, laying a solid foundation for building a smart operation and maintenance system for steel enterprises.

（2） Control and Monitoring

Remote control and interaction: Remote control of robots to handle complex scenarios, such as sudden troubleshooting.

environmental monitoringBy tracing and analyzing data from specific time periods, provide data support for environmental management and decision-making.

Data analysis and alerts

Real time monitoring: The dashboard displays inspection data (temperature, humidity, voltage, etc.).

Fault diagnosis: AI models compare historical data to predict potential faults (such as equipment lifespan warnings).

➛ Grading alarms: push different levels of alarms (emergency, general, prompt) through SMS/email/platform.

Data analysis and alerts

Real time monitoring: The dashboard displays inspection data (temperature, humidity, voltage, etc.).

Fault diagnosis: AI models compare historical data to predict potential faults (such as equipment lifespan warnings).

➛ Grading alarms: push different levels of alarms (emergency, general, prompt) through SMS/email/platform.

（3） Management Platform

home pageGlobal display of real-time operational status and task execution data of various types of robots (quadruped robotic dogs, rail mounted robots, wheeled robots, etc.).

historical dataSupport querying historical data and trends of specific targets based on monitoring points and time ranges.

Track configurationSupport configuring basic information of rail mounted robots according to different regions and factory areas, and multiple tracks can be set up in the same region.

Task Management

Multi machine scheduling: It can simultaneously control multiple robots to collaborate and allocate task priorities.

➛ Scheduled/Triggered Inspection: Supports executing inspections according to preset plans or triggering emergency inspections by sensors (such as temperature anomaly alarms).

Path planning for quadruped/wheeled robotsSupport preset inspection routes or dynamic obstacle avoidance path planning based on SLAM technology, solve the problem of real-time positioning and map construction of robots in unknown environments, and achieve autonomous navigation and motion control.

4coreadvantage

（1） Multi model adaptation, compatibilitystrong

The platform can meet the diverse inspection task requirements, heightSuitable for blast furnace tuyere inspection robotQuadruped robotic dogMultiple models such as rail mounted robots and drones facilitate manufacturers to quickly integrate existing hardware equipment through standardized interfaces, ensuring adaptability and coverage90%The above industrial inspection robotstype.

(II)Full scene functional coverage with outstanding practicality

platformintegrate, consolidate, combine, merge, unify了The mature functional modules of each core model can be flexibly combined and customized according to the actual inspection needs of different industries and factories. Whether it is high-risk equipment inspection, large-scale outdoor inspection, warehouse material inventory, personnel safety supervision, or special monitoring of blast furnace tuyere and other special scenarios, the platform can provide targeted inspection solutions to fully meet the diverse needs of industrial operation and maintenance.

(3)AIAlgorithm support, intelligent level

platformbuilt-in15+coreAIIntelligent algorithm with high accuracy95%Above, it can quickly identify equipment failures, environmental abnormalities, illegal operations, and other issues, achieving“Automatic recognition, automatic alarm, automatic analysis”Significantly reduce the cost of manual intervention:

Instrument reading recognition: based onYOLOv11Algorithm combinationOCRTechnology, precise identification of pointer and digital instrument readings.

Equipment status detection: including belt deviation/foreign body/Tear detection, pipeline and storage tank deformation detection, valve status detection, bolt loosening detection, liquid level gauge/Key monitoring points such as oil pot recognition and indicator light status recognition.

Environmental and safety monitoring: liquid leakage detection, fire inspection (identification of fire, smoke, and temperature anomalies), infrared temperature measurement (high and low temperature anomaly alarm), personnel departure detection, personnel safety behavior detection, tank and surrounding environment detection (material leakage, wall cracks, missing railings, etc.).

Intelligent analysis capability: ThroughAIThe model compares historical data to achieve equipment life warning, potential fault prediction, and supports voiceprint analysis to identify mechanical abnormalities (such as bearing noise, belt looseness, etc.).

Zhiyi Era's intelligent inspection robot software controls an AI cloud platform, with multi scenario adaptation as its core advantage and multi model collaboration as its technical support, providing efficient inspection solutions for various industrial fields. In the future, our company will continue to deeply cultivate the field of intelligent inspection, constantly iterate technology and products, and build a solid production safety defense line for more industry customers, helping industrial operation and maintenance enter a new stage of intelligence and refinement.