Replacing the raw material warehouse for aerated concrete with VEGA level gauges: small instruments bring great benefits
Date: 2025-10-22Read: 2
What is aerated concrete?
Aerated concrete is a lightweight and porous new type of building material, and its production process mainly includes raw material preparation, pouring and forming, static curing, cutting and steaming.
In the production process of aerated concrete,Level measurement of raw material warehouseIt is a key link to ensure the continuous and stable operation of production. Traditional heavy hammer level gauges are unable to meet the needs of modern production due to issues such as low measurement accuracy, susceptibility to material characteristics, and high maintenance costs. In recent years, radar level gauges have been widely used in the level measurement of aerated concrete raw material warehouses due to their advantages of non-contact measurement, high precision, and high reliability.
What is the difference between heavy hammer level gauge and radar level gauge
Heavy hammer level gaugeMeasuring material height through the lifting and lowering of a mechanical heavy hammer has a simple working principle, but it has the following limitations:
Due to factors such as the weight of the heavy hammer, the length of the steel wire rope, and the density of the material, the measurement error is relatively large, making it difficult to meet the high-precision measurement requirements.
Easily affected by material characteristics
For viscous, clumping, and corrosive materials, heavy hammers are prone to jamming or damage, affecting measurement stability.
Heavy hammers and steel wire ropes require regular maintenance and replacement, which increases maintenance costs and workload.
There are safety hazards such as wire rope breakage and hammer detachment during the lifting process of the heavy hammer.
Radar level gaugeUsing microwave technology for non-contact measurement has the following technical advantages:
No need to come into contact with materials, avoiding contamination and damage to materials, suitable for measuring various characteristics of materials.
By using high-frequency microwave signals, the measurement accuracy can reach millimeter level, meeting the requirements of high-precision measurement.
No mechanical moving parts, strong anti-interference ability, stable and reliable operation, low maintenance cost.
Non contact measurement, no need for personnel to enter hazardous areas, high safety.
What is the actual effect of the renovation
VEGA radar level gauge
installation site
A domestic aerated concrete production enterprise's raw material warehouse originally used a heavy hammer level gauge, which had problems such as large measurement errors and frequent maintenance. To address these issues, the company has decided to upgrade and transform the radar level gauge.
Based on the actual situation of the raw material warehouse, VEGA measurement engineers have selected for the userHigh frequency radar level gaugeInstalled on the top of the raw material warehouse. The radar level gauge emits high-frequency microwave signals, which are reflected back upon encountering the surface of the material. By calculating the time difference between the transmitted and received signals, the level height can be obtained.
After the renovation, the level measurement effect of the enterprise's raw material warehouse has been significantly improved:
Significant improvement in measurement accuracy
The measurement accuracy of the radar level gauge reaches millimeter level, meeting the high-precision requirements of the production process for level measurement.
Significant reduction in maintenance costs
Radar level gauges do not require mechanical moving parts, significantly reducing maintenance costs and minimizing maintenance workload.
Production efficiency improvement
Accurate level measurement provides reliable data support for production control, improving production efficiency and product quality.
Non contact measurement eliminates the safety hazards of heavy hammer level gauges and ensures production safety.
Comparison of indicators before and after renovation
The application of VEGA radar level gauge in the raw material warehouse of aerated concrete effectively solves the problems of traditional heavy hammer level gauges, achieves technological upgrades in level measurement, improves production efficiency and product quality, and brings significant economic benefits to users.
VEGA is a global manufacturer of level, limit, pressure, and density measuring instruments, and provides equipment and software for integrating instruments into process control systems. VEGA has over 2600 employees worldwide and has provided solutions to measurement challenges in various applications for over 60 years, including chemical and pharmaceutical equipment, food processing, drinking water supply, sewage treatment, landfill, mining, power generation, drilling platforms, ships, aviation, and more.