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Electromagnetic Ultrasonic Thickness Gauge EMUT20, an innovative tool for non-contact measurement
Date: 2025-08-14Read: 11

In the field of industrial testing, measuring the thickness of metal materials is a key link to ensure equipment safety and control production quality. Traditional ultrasonic thickness gauges rely on coupling agents to achieve sound wave conduction, while electromagnetic ultrasonic thickness gaugesEMUT20With its non-contact measurement, high temperature adaptability, and portable design, it has become a breakthrough solution for thickness detection in industries such as aerospace, petrochemicals, and power energy. The innovative value of this instrument is analyzed from three aspects: technical principles, core advantages, and application scenarios.

1、 Non contact measurement: a technological revolution that breaks through the dependence on coupling agents

EMUT20Adopting electromagnetic ultrasound technology(EMAT)By exciting shear waves (transverse waves) on the surface of the workpiece through permanent magnets, sound wave conduction can be achieved without the need to apply coupling agents. This feature solves the pain points of traditional thickness gauges in detecting high-temperature, rough surfaces, or coated workpieces: for example, in the detection of high-temperature reaction vessels in refineries, traditional instruments experience signal interruption due to the volatilization of coupling agents, whileEMUT20You can directly access it500℃Stable measurement in the environment; For pipelines with anti-corrosion coatings, penetration measurement can be carried out without polishing the coating, and the time required for a single inspection is from10Minutes shortened to30In seconds. its4mm(Aluminum) to5mmThe lifting distance of (carbon steel) allows for further expansion of the feasibility of detecting complex surfaces.

2、 High temperature and multi material adaptation: detection capability with full scene coverage

The instrument supports temperatures from room temperature to550℃High temperature workpiece measurement, equipped with a high-temperature probe, can be used in combustion furnaces, steam pipelines, etcextremeUsed in the environment. Technical parameters display that its detection range covers1~640mm(Ordinary type) and0.75~1280mm(Enhanced), capable of accurately measuring carbon steel, stainless steel, titanium alloys, etc7Class conductor material. In the blade inspection of a certain aircraft engine,EMUT20Successfully identified0.2mmThickness reduction of titanium alloy wall, with error controlled within±0.05mmWithin, meetASMEStandard requirements. In addition, the built-in lithium battery supports5Working continuously for hours, the wireless connection to the tablet enables real-time transmission of on-site data.

3、 Portable Design and Intelligent Operation: Efficiency Upgrade for On site Inspection

EMUT20The host only weighs250gThe size is170mm×40mm×35mmIt can be easily placed in a tool kit and carried to narrow spaces such as high altitude and underground.3.5Inch touch screen integrated with digital technology/The graphic dual display mode allows operators to set parameters, view waveforms, and store data through a simple menu. Built in instrument100Group data storage space, combined with real-time clock function, can automatically record detection time, position, and thickness values, and generate data that meets the requirementsISOStandard testing report. In a certain offshore drilling platform inspection project, the inspection team utilizedEMUT20Portability, in48Complete within hours2000Comprehensive screening of rice pipelines improves efficiency compared to traditional methods3Twice.

From high-temperature pressure vessels to precision aviation components,EMUT20Through non-contact measurement, full material adaptation, and intelligent operation, the standard for industrial thickness detection has been redefined, providing reliable technical support for equipment safety operation and production process optimization.