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E-mail
2853816151@qq.com
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Phone
13812123680
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Address
No. 9 Furun Road, Hudai Industrial Park South District, Binhu District, Wuxi City
Wuxi Xingzhou Instrument Co., Ltd
2853816151@qq.com
13812123680
No. 9 Furun Road, Hudai Industrial Park South District, Binhu District, Wuxi City
In the field of industrial production, liquid level measurement is the core link to ensure process safety and improve production efficiency. Traditional glass level gauges are prone to breakage and blurry indications, while non-contact level gauges such as ultrasonic and radar have insufficient stability in high temperature and high pressure environments. XingzhouUHZ-52ZThe series of side mounted magnetic flip column liquid level gauges, with their unique design and technological innovation, have become the preferred solution for liquid level measurement in industries such as chemical, energy, and food.
1、 Core advantage: Safe and reliable, and adaptable to the entire scene
1. Inherent safety design, breaking through extreme working conditions limitations
The liquid level gauge adopts magnetic coupling transmission technology, which achieves liquid level indication through non-contact magnetic transmission between the magnetic steel inside the float and the on-site indicator. This design avoids the risk of jamming and leakage in traditional mechanical transmissions, especially suitable for high voltage(PN10.0MPa)High temperature(350℃)Extreme working conditions such as strong corrosion (such as concentrated sulfuric acid, chlor alkali media). For example, in a chemical enterprise's ethylene oxide storage tank, the equipment operates continuously3There has been no sealing failure problem in the year, which is significantly better than that of glass plate level gauges6Average lifespan per month.
2. No blind spot measurement throughout the entire process, with precision reaching±10mm
The magnetic flip column level gauge drives the red and white flip columns through a float that rises and falls with the liquid level180°Flip to achieve continuous indication from the bottom to the top of the tank. Its measurement accuracy reaches±10mmIt is much higher than the error range of visual judgment. In the deaerator liquid level control of a certain power boiler, this equipment helps operators to adjust the range of liquid level fluctuations from±50mmCompressed to±15mmEffectively avoiding the phenomenon of soda water co boiling.
2、 Technological Innovation: Integration of Intelligence and Low Maintenance Costs
1. Modular design, flexible function expansion
The basic level gauge can provide on-site intuitive readings and also supports optional selection4-20mARemote transmitter, upper and lower limit alarm switch, liquid level control switch and other modules. For example, in the regulating tank of a certain sewage treatment plant, automatic control of pump shutdown at high liquid levels and water replenishment at low liquid levels has been achieved by installing alarm switches, saving labor inspection costs annually10Ten thousand yuan.
2. Maintenance free structure, optimized lifecycle cost
The equipment adopts304Stainless steel main pipePTFEFloat sealing ring, without mechanical transmission components, does not require regular lubrication or calibration. In a syrup storage tank of a certain food enterprise, the liquid level gauge operates continuously in a viscous medium environment2There has been no lag in the year, and the maintenance cost is only the same as that of similar products1/3.
3、 Application value: from security monitoring to efficiency improvement
1. Security Guard for Hazardous Media Scenarios
In liquefied natural gas(LNG)In scenarios such as storage tanks and toxic chemical storage tanks, the fully sealed structure of magnetic flip column level gauges eliminates the risk of medium leakage. someLNGAfter the receiving station adopted this equipment, there were no shutdown accidents caused by liquid level gauge failures, and the annual economic losses were reduced by more than200Ten thousand yuan.
2. Efficiency engine for large-scale storage and transportation equipment
For heights exceeding10A traditional liquid level gauge requires multiple units to be connected in series for a meter storage tank, whileUHZ-52ZThe measurement range of a single unit in the series can reach20Rice, and supports reinforcement of the middle support point. In a certain crude oil storage facility, this plan reduces the number of equipment60%Shorten the installation cycle75%.
4、 Future outlook: Industry4.0Liquid level measurement in the era
With the development of industrial Internet of Things, Xingzhou magnetic column level gauge is integrating wireless transmission module and edge computing unit to realize real-time uploading of liquid level data and abnormal early warning. through and withDCSThe deep integration of the system will be built in the future“perception-analyze-decision”The intelligent liquid level management ecosystem provides stronger support for industrial process safety and energy efficiency optimization.