09,04,2026 13 views
1、 Industry background and cleaning needs
Hardware polishing parts (such as bearings, valves, pipe fittings, mechanical accessories, etc.) are prone to residual polishing wax, oil stains, metal debris, and oxide layers on the surface during the processing. Traditional cleaning methods (such as manual brushing and soaking) have problems such as low efficiency, difficult cleaning of dead corners, and environmental pollution. With the increasing demand for product cleanliness in the manufacturing industry, efficient and environmentally friendly cleaning technologies have become a key requirement.
Ultrasonic constant temperature water bath (cleaning machine) uses clean water as the medium and achieves deep cleaning through ultrasonic cavitation effect. It has the advantages of high efficiency, energy saving, and no pollution, and has become the preferred solution for cleaning processes in the hardware industry.
2、 Principle of Ultrasonic Constant Temperature Water Bath Technology
Ultrasonic cavitation effect
Ultrasonic waves generate high-frequency pressure waves when propagating in liquids, forming tiny bubbles that instantly rupture, producing local high temperatures and pressures (up to thousands of atmospheres), and peeling off dirt on the surface of objects.
Features:
Strong penetrability: can clean complex structures such as irregular surfaces, narrow slits, blind holes, etc.
High efficiency: single piece cleaning time only requires10Seconds to5Minutes, much faster than traditional methods.
Environmental friendliness: Replace organic cleaning agents with water-based solvents to reduce volatile organic compounds（VOCs）Emissions.
Constant temperature control function
The device has a built-in heating module that can maintain the water temperature within the set range (such as20℃-80℃）Enhance the activity of cleaning agents and accelerate the dissolution of oil stains.
IIICS-50The core advantage of model in cleaning hardware polishing parts
Multi scenario adaptability
Cleaning objects: bearings, valves, hydraulic components, electroplated parts, hardware polishing parts, etc.
Types of dirt: polishing wax, cutting fluid, rust proof oil, metal oxide layer.
Efficient and energy-saving design
Large capacity sink: supports batch cleaning to improve production line efficiency.
Low energy consumption: concentrated ultrasound power, recycling of water-based solvents, reducing overall costs.
Convenience of operation
Digital temperature control: Accurately set the water temperature to meet the cleaning needs of different materials (such as aluminum alloy requiring low temperature, stainless steel can have high temperature).
Timer function: Automatically stops running to avoid excessive cleaning.
4、 Typical application cases
case1Upgrading the production line of bearing manufacturing enterprises
Problem: Traditional solvent cleaning results in residual chemical substances on the surface of bearings, affecting lubrication performance.
Solution: AdoptCS-50Ultrasonic constant temperature water bath, to60℃hot water+Neutral cleaning agent for cleaning.
effect
The cleaning time has been shortened to2minute/Improvement in production line efficiency3Twice.
Surface cleanliness reachesISO 16232-6Standard, product qualification rate increased to99.2%.
Annual cost savings for cleaning agents12Ten thousand yuan, reducing the cost of hazardous waste treatment8Ten thousand yuan.
case2Environmental Protection Renovation of Valve Manufacturers
Problem: The original trichloroethylene cleaning process produces a large amount ofVOCsFacing environmental penalties.
Solution: Replace withCS-50Ultrasonic water washing+Water based cleaning solution.
effect
VOCsZero emissions, approved by the environmental protection department.
Reduce cleaning costs40%The unit price of water-based solvents is only for trichloroethylene1/5）.
The health risks of employees have significantly decreased, and the turnover rate has decreased.
5、 Suggestions for optimizing cleaning process
Staged cleaning
Pre cleaning: Ultrasonic removal of large particles of dirt at room temperature.
Main cleaning: Heat to60℃-70℃Dissolve oil stains with low foaming cleaning agents.
Rinse: Rinse with pure water and ultrasound to avoid residue.
parameter matching
Ultrasonic frequency:28kHz(Universal type) or40kHz(Precision parts).
Water temperature: adjusted according to the material (such as galvanized parts)≤50℃To avoid hydrogen embrittlement.
Workwear design
Use a dedicated cleaning basket to ensure that the parts are dispersed and do not overlap, thereby improving the cavitation effect.
VI. Conclusion
Changzhou YifengCS-50The ultrasonic constant temperature water bath provides an efficient and environmentally friendly solution for cleaning hardware polishing parts through ultrasonic cavitation effect and constant temperature control technology. Its batch processing capability, low operating costs, and compliance advantages can help enterprises improve product quality and reduce environmental risks, making it an ideal choice for the green transformation of the manufacturing industry.
