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GCC - PS603-RD807 Radar Level Gauge Technical Document


First of all, thank you sincerely for choosingChuchen TechnologyThe GCC-PS603-RD807 radar level gauge under our brand! As a professional manufacturer of guided wave radar level gauges, Chuchen Technology has been deeply involved in the field of level measurement for many years. With mature research and development technology, strict quality control system, and cost-effective product positioning, it provides reliable level measurement solutions for global industrial customers. Our guided wave radar level gauge not only has stable performance, but also hasPrice Y is favorable, and large quantity is advantageousThe procurement advantage can effectively help enterprises control costs and improve production efficiency.

1、 Product Overview

The GCC-PS603-RD807 radar level gauge is a high-precision measuring device designed specifically for non corrosive liquid and slurry level measurement. It adopts advanced 76-81GHz high-frequency radar technology, which has the characteristics of high measurement accuracy, strong anti-interference ability, and wide environmental adaptability. It can be widely used in multiple industrial fields such as petrochemicals, water treatment, food and beverage, and medicine, providing reliable data support for liquid level monitoring and control in industrial production processes, and helping enterprises achieve efficient and safe production and operation.

2、 Core technical parameters

(1) Measure relevant parameters

  1. Application mediumNon corrosive liquid/slurry, suitable for various non corrosive liquid medium measurement scenarios, such as clean water, lubricating oil, fruit juice, liquid medicine, etc.

  1. measurement rangeProvide three optional ranges of 0-10m, 0-20m, and 0-30m, which can be flexibly selected according to the liquid level measurement needs under different working conditions, meeting the liquid level measurement needs from small and medium-sized storage tanks to large storage tanks.

  1. measurement accuracyThe high measurement accuracy of ± 0.7mm and J ensures the accuracy of liquid level data, which can accurately reflect subtle changes in liquid level and provide guarantees for precise control in the production process.

  1. Instrument blind spot:0.1m, Narrower instrument blind spots mean that effective measurements can still be made when the liquid level approaches the bottom of the tank, reducing measurement blind spots and improving measurement integrity.

  1. signal frequency:76 - 81GHz, High frequency signals have stronger penetration ability and anti-interference performance, which can effectively cope with complex industrial environments such as dust, steam and other interference factors, ensuring stable transmission of measurement signals.

  1. Beam angleA smaller beam angle of 8 ° can effectively reduce the interference of surrounding obstacles such as tank walls and agitators on the measurement signal, ensuring that the measurement signal can be accurately focused on the surface of the measured liquid level and improving the reliability of the measurement.

  1. bandwidth:5GHz, The wider bandwidth further enhances the anti-interference ability and signal processing speed of the device, enabling it to quickly and accurately obtain liquid level data even under complex working conditions.

(2) Environment and installation parameters

  1. Process temperature-40~+100 ℃, with a wide temperature adaptation range, enables the equipment to operate stably in cold northern winter outdoor environments and warm indoor high temperature conditions, without the need for additional temperature protection measures.

  1. Process pressure:-0.1~+2.0MPa, Capable of withstanding certain negative and positive pressure environments, suitable for liquid level measurement in various sealed storage tanks, pressure vessels, and other working conditions, such as vacuum storage tanks, pressure reactors, etc.

  1. process connectionProvide two connection methods: G1-1/2 "thread and flange. Threaded connection installation is simple and fast, suitable for liquid level measurement of small and medium-sized pipelines or storage tanks; The flange connection has good sealing performance and strong bearing capacity, suitable for large-diameter pipelines, large storage tanks, and harsh working conditions such as high pressure and high temperature.

  1. Protection level:IP67, The equipment casing has good dustproof and waterproof performance, and can operate stably for a long time in humid and dusty industrial environments, effectively preventing dust and water from entering the interior of the equipment and affecting its normal operation.

  1. Explosion-proof rating:Exd/ia IIC T4~T6, This explosion-proof rating indicates that the equipment can be safely used in explosive gas environments. Among them, Exd represents explosion-proof type, ia represents intrinsic safety type, IIC represents suitable for the most dangerous explosive gas environments such as hydrogen and acetylene, T4~T6 represent equipment surface temperature not exceeding 135 ℃~85 ℃, and suitable models can be selected according to different explosive environment temperature groups.

(3) Electrical parameters

  1. signal outputSupports 4-20mA analog signal output, HART digital communication protocol, and RS485 digital communication protocol. 4-20mA analog signals can be directly connected to control systems such as PLC and DCS to achieve real-time transmission of liquid level data; The HART protocol can be used for remote debugging, parameter setting, and fault diagnosis of devices; The RS485 protocol facilitates the networking communication of multiple devices and facilitates centralized monitoring and management.

  1. power supplyProvide two power supply modes: 24V DC and 220V AC. The 24V DC power supply method is suitable for common DC power supply environments in industrial automation control systems, with convenient wiring; The 220V AC power supply method is suitable for sites with AC power supply, meeting the power supply needs of different sites.

3、 Application scenarios

Based on the technical characteristics and parameter advantages of the GCC-PS603-RD807 radar level gauge, its main application scenarios are as follows:
  1. Petrochemical industryCan be used to measure the liquid level of non corrosive petroleum products such as gasoline, diesel, kerosene, and lubricants in storage tanks, providing accurate liquid level data for the storage, transportation, and production processes of petroleum products, ensuring production safety and product quality.

  1. water treatment industrySuitable for water treatment plants, sewage treatment plants, and other places, it is used to measure the liquid level in clean water tanks, sedimentation tanks, sewage storage tanks, etc., helping operators to grasp water level changes in real time, allocate water resources reasonably, and ensure the stable operation of the water treatment process.

  1. Food and beverage industryIt can be used to measure the liquid level of food and beverages such as fruit juice, milk, beer, and edible oil during production and storage. Due to the use of food grade materials (which require special customization) in contact with the medium, it meets food hygiene requirements and ensures the safe production of food and beverages.

  1. pharmaceutical industryIn the pharmaceutical production process, it can be used to measure the liquid level of non corrosive pharmaceutical liquids such as drugs, purified water, injection water, etc. in storage tanks and reaction vessels, meeting the strict requirements of the pharmaceutical industry for measurement accuracy and hygiene standards, and ensuring the quality of drug production.

  1. power industrySuitable for thermal power plants, hydropower stations and other places, it is used to measure the liquid level in boiler feedwater storage tanks, condenser hot water wells, lubricating oil tanks, etc., providing important liquid level monitoring data for the safe operation of power equipment, and preventing equipment damage or accidents caused by abnormal liquid levels.

4、 Installation and maintenance

(1) Installation requirements

  1. Installation location selectionThe measurement signal should be selected at the top of the storage tank without obstruction, away from the tank wall, mixer, inlet and outlet, etc., to avoid interference from obstacles. It is recommended that the distance between the installation location and the tank wall be no less than 1/6 of the tank diameter, and the distance from the agitator be no less than 3 times the agitator diameter.

  1. Installation methodInstall according to the selected process connection method. When using threaded connections, it is necessary to ensure that the threads are well sealed, and sealing tape or sealant can be used to strengthen the seal; When using flange connections, it is necessary to ensure that the flange surface is clean and flat, the gasket is made of suitable materials, and the bolts should be tightened evenly to ensure reliable sealing.

  1. Grounding requirementsThe equipment should be reliably grounded with a grounding resistance not exceeding 4 Ω to prevent static electricity and electromagnetic interference from affecting the measurement accuracy and normal operation of the equipment.

(2) Maintenance points

  1. regular cleaningRegularly clean the antenna surface of the equipment to remove dust, oil stains, and other impurities from the antenna surface, in order to avoid affecting the transmission of measurement signals. When cleaning, a soft cloth should be used to avoid scratching the surface of the antenna with sharp objects.

  1. regular inspectionRegularly check the power connection and signal output connection of the equipment for firmness, looseness, poor contact, and other issues; Check for any damage, corrosion, or other issues with the equipment casing; Check whether the explosion-proof components are intact and ensure that the explosion-proof performance of the equipment meets the requirements.

  1. Fault diagnosis and handlingWhen the device encounters problems such as inaccurate measurement, no signal output, communication failure, etc., fault diagnosis can be performed through the HART communication protocol or the device's built-in display screen. Common causes of faults include power failure, antenna contamination, signal interference, parameter setting errors, etc. Corresponding measures can be taken according to the fault prompts, such as checking the power supply, cleaning the antenna, eliminating interference sources, resetting parameters, etc. If the fault cannot be resolved on its own, it is necessary to promptly contact the manufacturer's technical personnel for repair.

5、 Selection Guide

When selecting the GCC-PS603-RD807 radar level gauge model, the following factors should be comprehensively considered based on actual operating conditions:
  1. Measurement rangeSelect the appropriate range based on the actual height and range of liquid level changes of the storage tank, ensuring that the selected range can cover the maximum and minimum liquid levels, while avoiding a decrease in measurement accuracy caused by a large range.

  1. Process connection methodChoose threaded or flange connections based on the interface type, working pressure, temperature, and other operating conditions of the storage tank. For low pressure, room temperature, and small to medium diameter working conditions, threaded connections can be selected; For working conditions with high pressure, high temperature, large diameter, or high sealing requirements, flange connections should be selected.

  1. Power and signal outputSelect the appropriate power supply type (24V DC or 220V AC) and signal output method (4-20mA, HART, RS485) according to the requirements of the on-site power supply and control system, ensuring that the equipment is compatible with the on-site power supply and control system.

  1. Explosion-proof ratingSelect the appropriate explosion-proof level based on the explosive environment level and temperature group on site to ensure that the equipment can operate safely and reliably in explosive environments.

  1. special requirementsIf there are special working conditions on site, such as high viscosity media, easily crystallizable media, strong dust environment, etc., it is necessary to communicate with the manufacturer in advance, select appropriate antenna types and materials, or add corresponding protective measures to ensure the normal operation and measurement accuracy of the equipment.

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