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E-mail
tctest@tianchentest.com
- Phone
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Address
No. 88 Keyun Road, Licheng District, Jinan City, Shandong Province
Jinan Tianchen Testing Machine Manufacturing Co., Ltd
tctest@tianchentest.com
No. 88 Keyun Road, Licheng District, Jinan City, Shandong Province
one Equipment Introduction
Formaldehyde has a significant impact on human health and is recognized as a strong carcinogen by the World Health Organization. With the improvement of people's living standards and the enhancement of health awareness, it is particularly important to detect the release of environmental pollutants.
In daily life, wooden products, coatings, adhesives, paints, flooring, furniture, carpets, car interiors, etc. used in home decoration are formaldehydeVOCOne of the main sources of volatile organic compounds (VOCs) is long-term exposure, especially in densely stored and enclosed indoor or vehicle environments, where the concentration of pollutants can be higher and pose greater harm to human health.
1 m3The climate chamber detection method for formaldehyde emission is widely used both domestically and internationallyThe standard method for formaldehyde emission detection is characterized by simulating indoor climate environment, and the detection results are more realistic and reliable. This climate chamber is suitable for the determination of formaldehyde emissions from various indoor decoration materials, constant temperature and humidity balance treatment of wood or artificial boards, and can also be used for the detection of volatile harmful gases in other building materials.
two Equipment features
1. The main power supply is single-phase220VAdopting advanced energy-saving control mode, the average operating power consumption of the whole machine is as low as1KW;
2. The main electrical components are all from the German Siemens brand, the frequency converter is from the Japanese Yaskawa brand, and the air flow meter is from the American Silicon Xiang brand, ensuring stable and reliable operation of the entire machine;
3. The touch screen can display main parameters such as temperature and humidity, as well as real-time air flow and wind speed inside the warehouse. The air flow rate is adjusted by the manual control valve on the front panel of the device, and the wind speed can be directly set through the parameters on the touch screen interface;
4. The equipment gas path adopts stainless steel pipes and sleeve type joints to ensure the sealing and cleanliness of the gas path;
5. The inner wall of the work box is made of stainless steel mirror, fully welded and polished;
6. The air intake system passes through an air filtration device to ensure the cleanliness of the air supply;
7. Equipped with a set of temperature, humidity, and wind speed calibration racks, and leaving an air flow calibration port;
8. Realize water level shortage alarm and one click automatic water filling function in the water tank, saving manpower;
9. Implement real-time monitoring of the internal temperature of the water tank, and immediately sound an alarm in case of any abnormalities;
10. Automatic data recording, real-time curve browsing, historical data storage, browsing, exporting(USBStorage devices);
11. The following control methods can be implemented (default local control method, other methods are optional)
a)Local control: operate the device directly on the touch screen;
b)Remote control: can be accessed from anywhereWEBOr mobile phoneAPPRemote access and control of devices.
three Execution standards
LY/T1612-2004Formaldehyde Release Detection1 m³Climate Box
GB 18580-2017Limit of formaldehyde emissions from indoor decoration materials, artificial boards, and their products
GB/T 17657-2013Test Methods for Physical and Chemical Properties of Artificial Boards and Decorative Artificial Boards
GB 50325—2010(2013Version)Code for Indoor Environmental Pollution Control of Civil Building Engineering
ENV717-1 Environmental chamber method for measuring formaldehyde emissions from artificial boards
ASTM D6007-02Standard Test Method for Formaldehyde Concentration in Gas Emissions from Wood Products Using a Small Scale Environmental Chamber
ISO 12460-1-2007Wood based panels Determination of formaldehyde release Part One "
four Main technical specifications
1 Main technical parameters
① volume: (1 ±0.02)m3;
② Temperature adjustable range:(15~50)℃Accuracy:± 0.5℃Resolution:0.1 ℃;
③ Adjustable range of relative humidity:(30~80)% RHAccuracy:± 3% RHResolution:0.1% RH;
④ Air velocity:(0.1~0.3)m/sAccuracy:± 0.05 m/s;
⑤ Air exchange rate:(20% -160%)/ h.
2 Environmental conditions for use
① Environmental temperature: 10 ℃~35 ℃;
② Relative humidity of the environment: not greater than85% RH;
③ Power supply:220V±10%,50 Hz;
④ No direct sunlight or direct radiation from other heat sources;
⑤ Directly blowing onto the equipment without strong airflow;
⑥ There is no strong vibration around;
⑦ There is no strong electromagnetic field interference around;
⑧ There is no high concentration of dust or corrosive substances around;
⑨ The venue has good ventilation, and the following three ventilation methods can be selected:
⑴Having good natural ventilation conditions with clean outdoor air;
⑵Indoor installation of fresh air system (customer provided);
⑶Optional filtering and cleaning air system.
⑩ The water supply should not exceed a water temperature of30 Distilled water or deionized water at ℃.
3 Equipment Technical Specifications
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term eye |
performance parameter |
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main technology specifications |
Studio Size |
Inner box size(1 ± 0.02)m3 |
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Carton size |
1310*1440*1870(mm) (deep*wide*tall) |
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temperature |
Temperature range:+15 ℃~+50 ℃ |
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Deviation:± 0.5℃ |
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resolving power: 0.1 ℃ |
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Volatility:± 0.5℃ |
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Uniformity: 1 ℃ |
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relative humidity |
Humidity range:30%, , SPAN ,>~80% RH |
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Deviation:±3% RH |
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resolving power:0.1% RH |
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Volatility:±3% RH |
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Uniformity:3% RH |
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wind speed |
Wind speed at the center point inside the box0.1m/s~ 0.3 m/s(Wind speed adjustable) |
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Range of air exchange rate |
0.2 ~ 1.6order/hour |
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The flow regulation range should be greater than0.2~1.6m³/hThat is0.2Non minimum value,1.6The accuracy error of non maximum flow and limit values is relatively large |
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Flow meter accuracy |
Imported electronic flowmeter, with precision better than2.5level |
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tightness |
Method 1:1000PaWhen the overvoltage occurs, the leakage amount is less than10-3×1m3 / min Method 2: The difference in gas flow rate between import and export is less than5% |
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Background indicators |
Formaldehyde background concentration:≤0.006mg/m3 |
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noise |
less than or equal70dBThe equipment door of the box should not have resonance sound. |
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power |
Starting power:≤ 2 kw |
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Operating power:≤ 1 kw |
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Equipment power supply |
AC220V,50Hz |
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box structure characteristic |
Structural method |
The four corners of the inner liner are designed with large chamfers, and the working chamber is fully welded to ensure sealing performance |
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Material composition |
Outer wall material:1.5MMCold rolled steel plate electrostatic spraying, color as shown in the picture. Inner wall material:1.2mm SUS304Mirror stainless steel, fully welded and polished Surface smoothness:III DAll internal interfaces are polished Insulation material: high-quality extruded polystyrene board with excellent insulation performance Connecting pipeline: The intake part in contact with the inner compartment is made of stainless steel or copper pipes, and all materials inside the box will not adsorb or release formaldehydeVOC |
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Circulating air device |
Select all metal blade axial flow fan with oil-free bearings; Bottom bottom installation at the back2A fan extracts air, the top porous plate exhausts air, and the circulating air is easy to disassemble and clean. The water chestnut section is added with a large chamfer, which does not harm hands and is easy to clean. |
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studio |
The work cabin is integrally formed, seamlessly welded, and the weld surface is polished, with no dead corners or gaps |
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door |
Hinged door with adjustable clearance. Designed as a single door and ensuring that the air inside the mezzanine cannot exchange with the air inside the cabin, |
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Observation window |
Inner door center position, embedded observation glass; |
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Sampling hole |
Located in front of the equipment, there are3An air sample collection point is set up, and the sampling pipeline is connected to the stainless steel panel on the inner wall through a stainless steel tube. The middle does not contact the jacket layer and is not affected by the air in the jacket layer. Polytetrafluoroethylene is used as the sealing material. Activated carbon orTENAXThe sampling tube can be directly inserted into the testing chamber for sampling. To avoid the influence of external air on the sampling port, it can be matched and connected6*9The latex tube,It can also be directly inserted with a diameter of0.8mmSampling tube, sampling port can be sealed with spiral seal |
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light |
useledLamp strip, designed on the observation cabin of the inner door outside the cabin, for easy observation of samples inside the cabin |
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air conditioning |
air supply |
Electromagnetic compression air pump, system independent control |
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Air intake control |
The flow control valve controls the intake volume, and after intake, it is evenly released through a porous plate in the working chamber |
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Intake purification |
The air pump is connected in series with a filtering device to clean the intake air. |
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device control |
controller |
SiemensPLCEnsure stability |
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HMI |
Siemens Chinese Color7Inch touch screen |
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Operation control |
① Local control: operate the device through the touch screen ② Remote control: throughWEBOr mobile phoneAPPRemote access device |
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Operation mode |
Automatic operation |
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data record |
Real time display of data |
Working cabin temperature, working cabin humidity, gas flow rate, wind speed, alarm information |
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Dynamic curve recording |
Equipment operation1Temperature and humidity of the working cabin within the hour, as well as the set temperature and humidity |
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Historical data replay |
pass throughUSBStorage devices can store and view30Temperature and humidity of the working cabin in the sky (customizable), set temperature and humidity |
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secure device |
Work cabin |
Overtemperature alarm protection |
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heater |
Short circuit protection |
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humidifier |
Over temperature alarm protection, water shortage alarm |
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condenser |
Over temperature alarm protection, water shortage alarm |
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refrigeration compressor |
overload protection |
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frequency converter |
Fault Alarm |
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ground protection |
Condenser water shortage protection structural components safety grounding protection, electrical components and equipment shell insulation resistance not less than0.5Mohm |
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other The test chamber is designed to be washable with water Easy disassembly design of air duct baffle Organic materials are not selected for the interior cabin, pipelines related to air intake and exhaust, water tower, and internal materials to avoid pollution. |
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five Equipment working principle
This climate chamberAdopting evaporator circulation temperature control, with circulating water at a certain temperature inside the evaporator,Control the temperature inside the working chamber by adjusting the water temperature in the temperature water tank.
Humidity inside the climate chamberUsing dew point temperature control method,The water at a certain dew point temperature is fully exposed to clean air in the water spray tower, producing saturated water vapor at the same temperature. When it enters the climate chamber at a certain temperature, a relative humidity corresponding to the temperature is produced.The magnitude of air exchange rate also affects the stability time of humidity inside the box.
The air circulation inside the climate chamber is controlled by a frequency converter and sucked in by the axial flow fan at the rear, and then evenly discharged from the porous plate at the top, with good circulation effect. The replacement of air is achieved by using an electromagnetic compression pump to supply gas, and the needle valve of the flow meter is used to regulate the gas flow rate.