Automatic hydrocarbon vacuum ultrasonic

Cleaning object: Remove oil, chips, powder, and other dirt during the processing of metal parts.

Function introduction: This equipment mainly consists of ultrasonic generator, ultrasonic vibrating plate, vacuum ultrasonic tank, degassing device, vacuum drying tank, liquid storage tank, filtration circulation system, up and down swinging device+rotating device, PLC programmable multi arm manipulator, automatic door, automatic loading and unloading platform, flat conveying track, hydrocarbon recovery system, automatic fire extinguishing device, etc. Manually install the washing basket and place it at the machine's feeding port. The automatic door at the entrance opens, and the machine automatically lifts the washing basket to each tank for cleaning and drying processes. After that, the washing basket automatically moves to the discharge port, and the door at the discharge port automatically opens, automatically moving the washing basket to the drying tank

Carbonated water (hydrocarbon) distillation recovery machine:

With the increasingly fierce market competition, technological innovation is the source of enterprise development, and reducing operating costs and saving energy are the prerequisites for technological innovation. Carbonated water can be contaminated by oil and other impurities during the cleaning process, reducing its cleaning effectiveness. Therefore, in order to ensure the cleaning ability and effectiveness of the product without wasting solvents, it is necessary to fully utilize new technologies for solvent regeneration and recovery, continuously maintain solvent cleanliness, and reduce costs for enterprises and protect the environment, which is of great significance.

Features:
1. PLC+touch screen control, high degree of automation;
2. Pneumatic lifting and transfer system, smooth and fast movement;
3. Install explosion-proof and fire-fighting devices to ensure safe production;
4. Suitable for cleaning and drying precision hardware and automotive components;
5. Environmentally friendly carbonated water cleaning medium with zero emissions from equipment;
6. Imported ultrasonic components, stainless steel plates, etc., finely crafted
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Regenerative distillation under vacuum conditions

Adopting indirect high-temperature resistant thermal conduction heating method
Equipped with a vapor-liquid conversion cooling system
Equipped with a solution inlet and two filters
Regular and scheduled discharge of residues and treatment of residual liquids
Continuous distillation and recycling to ensure high cleanliness of the carbonated water solution inside the cleaning machine

Security measures:
Equipped with temperature control for freezing and cooling, ensuring solution safety
The solution is collected under vacuum negative pressure, which is safe and reliable
After distillation, the residue should be cooled and discharged within a safe range

1. The degassing system usually contains a certain amount of air in the liquid under normal pressure. The liquid is blocked by air in ultrasonic waves, which affects the cleaning effect. However, the degassing system solves the problem of air detachment from the liquid in the liquid and drags away the air in the narrow slits, blind holes, and fine pores on the gas workpiece, allowing the liquid to be cleaned by ultrasonic waves in an air free state, which greatly improves the cleaning effect.
2. The liquid temperature in the vacuum state of the vacuum cleaning and drying system is higher than the boiling point, and the cleaning power is strong; The cleaning solution is quickly removed and the workpiece is quickly dried under vacuum.
3. The vacuum distillation recovery device has the function of simultaneous distillation regeneration, concentrated distillation shrinkage drying, and automatic boundary removal of waste oil; Containing a large amount of oil pollutants, it can also be continuously subjected to high-quality distillation regeneration; Multiple safety measures including cleaning connection, indirect heating, overheating prevention, explosion-proof motor, air isolation, etc.

Carbonized water cleaning is non-toxic, low emission, and the best solution to replace ODS substances.
For precision components such as micro motors, rotors, silicon steel sheets, and complex workpieces such as steel, copper, iron, aluminum, etc. with small shapes and varying shapes, as well as fine pores, blind holes, etc., it has better cleaning and drying effects.
Cleaning process: Ultrasonic cleaning (shaking+filtering cycle) Ultrasonic precision cleaning (shaking+filtering cycle) Vacuum degassing Ultrasonic cleaning Vacuum steam cleaning+Vacuum drying. The workpiece is thoroughly cleaned and dried thoroughly.
Ultrasonic cleaning+shaking (up and down, rolling) assistance, uniform cleaning, one-time solution for cleaning quality.
Normally, liquids contain a certain amount of air under normal pressure, and the liquid is blocked by air in ultrasonic waves, which affects the cleaning effect. However, the degassing system solves the problem of air detachment from the liquid in the liquid and removes the air from the narrow slits, blind holes, and fine pores on the workpiece, allowing the liquid to be cleaned by ultrasonic waves in a state of no air, that is, in a degassing state. Its doubled effect greatly improves the cleaning cleanliness.
Steam cleaning and vacuum drying are carried out in vacuum, resulting in better cleaning and drying effects
The steam for steam cleaning and drying is recovered through secondary freezing, resulting in low operating costs.
In vacuum, the boiling point of hydrocarbons decreases, the evaporation rate of hydrocarbons is fast, and the drying speed of workpieces is faster
When cleaning under vacuum, if there is a leak, the vacuum gauge will immediately react and the pressure detector will sound an alarm.

The vacuum pump extracts the carbonated water solvent and steam from the vacuum tank and drying tank, and then freezes and condenses them in the gas-liquid separator for recovery. There is no gas emission, making it safe and reliable
The automatic valve adopts a compressed air drive type
The electrical control system and wire connections comply with the national fire and explosion prevention requirements
Both the motor and pump are equipped with fire-resistant and explosion-proof products
Positive pressure air enters the system to prevent solution gas from entering