Autumn Pear Paste Filling Machine Production Line Equipment

Product Introduction:
The production line equipment of Qiuli Gao filling machine adopts the principle of piston cylinder drive and is equipped with horizontal bidirectional stirring, which ensures the uniformity of materials during the filling process and guarantees the filling accuracy of each bottle. The unique design of this device shortens the filling distance, overcomes the separation of oil and material, and ensures the uniformity of each bottle. The whole machine has a reasonable structure, clever design, high filling accuracy, fast speed, and convenient cleaning and maintenance.

Scope of application:
The production line equipment for autumn pear paste filling machine is suitable for filling various types of paste such as autumn pear paste, loquat paste, deer whip paste, honey, etc. 2. Seasoning sauces such as mushroom sauce, chili sauce, Douban sauce, peanut butter, sesame sauce, butter hotpot base, and red oil hotpot base. 3. Adopting multiple specifications of filling rotary valves and filling heads, it can adapt to the filling needs of different customers' materials.

Product parameters:
1. Overall dimensions of the host (length x width x height) 3500mm x 1900mm x 2000mm
2. Adapt to bottle type customization according to samples
3. Filling speed 2500-3000 bottles/hour
4. Filling range (measuring range) 200-500ml
5. Equipped with a power supply of 220/380V, 50HZ
6. Equipped with a clean and dry gas source of 0.5-0.8MPa
7. Measurement accuracy
8. The weight of the whole machine is ≤± 1%, which varies depending on the specific material, about 900kg

Equipment features:
1. The loquat paste filling machine production line has been optimized and improved based on the reference of similar products. The filling head is selected according to various material specifications, with dual anti drip protection of anti drip and mechanical anti drip, ensuring that the bottle mouth or body will not be contaminated during the filling process.
2. The filling machine is controlled by an imported PLC computer, servo driven for measurement, and features a full-color touch screen human-machine interface. One click measurement switching ensures easy, fast, and accurate adjustment of capacity. It cannot be replaced by any form of filling machine;
3. The filling machine adopts a horizontal pushing method, which greatly shortens the distance from the feeding hopper to the filling head, improves the filling speed, and more importantly, solves the filling problem of some bottles with more oil and some bottles with more sauce during the filling process for materials with high oil content, greatly improving the filling accuracy.
4. The product is easy to adjust the bottle spacing and height during use, and has simpler and more convenient precision errors, equipment cleaning, maintenance, and other aspects.

6. Using pneumatic components from Germany's FESTO and Taiwan's AirTac, as well as electronic control components from Taiwan's Delta, the performance is stable, with photoelectric tracking and program self-control. Programmable controllers such as Omron are used to make the program more flexible.
7. The material contact parts are made of SUS316 stainless steel material. SUS316 stainless steel increases the diameter of the rotary valve by 40 * 60, ensuring the filling of large particles and wider applicability. One machine can fill various sauces, greatly saving procurement costs.
8. The liquid supply can be in the form of high-level tanks or pumped liquid delivery, which greatly improves production capacity;
9. The matching efficiency is greatly improved by the magnetic induction sealing device, which greatly enhances the product's commercial grade. The unique induction board and cooling system of the transistor sealing device ensure safety, efficiency, and excellent sealing effect.
10. One click cleaning, pull the piston ring inside the cylinder liner to the release groove, so that the residual material in the cylinder liner and material box flows into the accumulation tank. For easy cleaning or material replacement.
11. Based on 11 years of research and development experience in filling machines and market feedback, our company has successfully developed a residual free angle filling three-way valve. The three-way valve has a simple structure and reliable performance. Its biggest advantages are long service life, reliable sealing, and no leakage after long-term use.
12. Optimization of filling machine operation program, capable of storing more than 20 sets of formula parameters. When customers fill materials of different specifications and densities, the parameters can be pre-set and stored, and can be switched with one click during use, making the operation simpler and more convenient, while reducing the technical requirements for operators.

Loquat paste filling machine production line - top capping machine:
The loquat paste filling machine production line - top capping machine combines user usage and abandons the drawbacks of traditional rotary vacuum capping machines. A new type of equipment has been developed, which automatically detects the set number of bottles and caps entering the vacuum capping machine. The color display screen of the capping machine will show the capping status in real time, and the whole machine will be tested at multiple points. When there are no bottles or caps at the inlet, the outlet is blocked, the positioning is inaccurate, or the bottle body tilts, it will automatically stop. The vacuum degree achieved by a single capping head can be displayed and adjusted separately. The qualification rate has reached 100%!
Technical Parameter
1. The external dimensions of the host (length x width x height) are 4500 x 1400 x 2200mm;
2. Suitable for bottle heights of 30-200mm
3. Suitable bottle diameter 45-90mm
4. Bottle cap diameter 38-70mm
5. Equipped with a power supply of 380/220V, 50HZ
6. Capping speed ≤ 2500 bottles/hour

Product advantages:
1. Taiwan Delta PLC control system, human-machine interface, Keyence monitoring points, electrical accessories. Adopting automatic vacuum suction and capping, with a high degree of automation;
2. The torque and vacuum degree of the screw cap can be set as needed to ensure that the vacuum degree meets the standard;
3. Suitable for various round bottle caps, with strong compatibility;
4. Adopting stainless steel design, each component is easy to adjust;
5. The use of electrical and pneumatic components ensures stable, reliable, and durable equipment performance.