Chain board production line, board chain line

Link Plateproduction linealso known asPlate ChainlineUsing chain plates to drag and pull workpieces for planar conveying motion to achieve production process objectives. The chain plate production line adopts a combined assembly mode, and the number of workstations can be set according to the process requirements. The workstation is equipped with power sockets, toolboxes, material boxes, etc., which enable the entire process to be fast and orderly. It is generally called a chain plate machine or a plate chain machine drive.
Category:
Chain plate production lines are generally divided into heavy-duty chain plate lines and light-duty chain plate lines.

Electric vehicle chain plate production line

Heavy duty chain plate machines are widely used in industries such as automobiles, motorcycles, household appliances (televisions, washing machines, refrigerators, etc.), large electrical appliances, and electromechanical systems. Lightweight plate chain conveyors are widely used in the food, beverage, electronics, electrical, and light industry industries.
The lightweight chain plate conveyor line has a very flexible conveying form, which can fully and effectively utilize space. It can be designed to be used separately for various models, and can also be easily matched with other conveying equipment. The main characteristics of lightweight chain plate conveyor are: lightweight structure, smooth operation, low noise, and easy maintenance.
characteristic:
Chain plate production lines are widely used in industrial production mainly because they have the following characteristics:
1. The conveying efficiency is high, and the material flows as a whole in the groove of the chain conveyor. Therefore, the smaller groove space can transport a large amount of material, and the external dimensions of the equipment are correspondingly smaller.
2. Low energy consumption, this machine uses the internal friction of materials for conveying, and the conveyor chain and the casing move without friction. Under the same conveying capacity and longer conveying distance, the power consumption of this machine is about 40% lower than that of a screw conveyor.
3. Low failure rate, the rollers on the conveyor chain roll on the guide rail, and there is no friction between the conveyor chain and the casing. The chain is made of alloy steel through heat treatment processing, with a normal service life of about 3 years and a low failure rate during operation. There are no lubrication points in the conveyor except for the head and tail bearings.
Operating instructions:
（1） Precautions before debugging:
1. All connecting bolts should be tightened.
2. There should be no debris left inside the equipment.
3. Add lubricating oil to the oil nozzles of each moving part, and add lubricating oil to the reducer according to the instructions.
4. Electrical wiring should be thoroughly inspected.
（2） Precautions during debugging:
1. After a comprehensive inspection and confirmation of the equipment's various systems, the equipment will first undergo no-load debugging. After all faults are eliminated, a 10-20 hour no-load running in test will be conducted, followed by a load test vehicle.
2. Are the teeth of the driving sprocket, tail wheel, and traction chain working in a normal meshing state. If there is a significant difference, the bearing seat bolts of the active and passive sprockets can be tightened to slightly adjust the centerline position of the active and passive sprockets.
3. Adjust the tensioning device to ensure that the initial tension of the two traction chains is balanced and moderate. If the initial tension is too high, it will increase power consumption; If it is too small, it will affect the normal meshing of the sprocket and traction chain, and increase the instability during operation.
4. Check all walking rollers for flexible rotation. If there is any jamming or sliding phenomenon, it should be replaced or the fault should be eliminated immediately.
5. During operation, if any moving components get stuck or experience forced mechanical friction, they should be immediately eliminated.
（3） Precautions for normal operation after debugging:
1. During operation, efforts should be made to evenly feed the material, and the maximum block size of the feed should be controlled within the specified range.
2. It is not advisable to park and start when fully loaded, and reverse driving is not allowed.
3. Regular inspections should be conducted on the bolt connections of the groove bottom plate and chain plate. If any looseness is found, it should be dealt with promptly.
4. The tension of the traction chain should be suitable for the degree, and it should be checked frequently during operation. If necessary, the adjusting screw of the tensioning device should be adjusted.
5. The reducer needs to be replaced with new lubricating oil after 7-14 days of operation, and can be replaced every 3-6 months depending on the situation.
6. Lubricant should be injected into each lubrication point in a timely manner.
Parameter description:
1. Material: Chain plates are made of stainless steel and various engineering plastics, with a wide variety of types, low friction, light weight, and low noise. In order to minimize noise, we have added special materials to the material. Some belt types comply with FDA and USDA standards. Meet the hygiene requirements of the food industry. PP (Polypropylene), PE (Polyethylene), ACETAL (Acetal). NYLON (nylon), stainless steel, etc.
2. Structure: Composed of a driving tensioning device, a chain plate wire body, and an electrical control system.
Drive tensioning device: consisting of a motor, gear reducer, motor sprocket, drive chain, active drum sprocket, tensioning frame, power box, and chain cover;
Electrical control functions: including start, stop, emergency stop, variable frequency speed regulation, etc.
Chain plate line body: including frame and connectors, guide rails and accessories, assembly modules, head drive, return device drive equipment, connection equipment, connection drive box, bending wheel drive, turning wheel, 90 ° rotation device, linear turning mechanism, vertical turning mechanism, side guardrail, side guardrail clip, fixed clamping handle, support legs, assembly components, tooling board, tooling board guardrail, rotation wheel, guardrail, stopper, positioning sensor accessories, positioning unit.
3. Equipment advantages:
The chain plate production line has low cost, easy installation and maintenance, simple structure, high transmission speed, and stability.
The chain plate production line can be directly rinsed with water or soaked in water. Easy to clean.
The PET bottle air conveying line is a device that uses wind power to transport PET empty bottles, with fast conveying speed and high efficiency, which can meet the needs of high-speed filling machines. The damage to the bottle body is minimal.
Chain plate production lines are more economical and have superior performance compared to ordinary conveyor systems.
The chain plate production line has particularly sturdy chain plates, and the tension of its flat conveyor chain can reach 1250 Newtons. Almost closed chain plates can also transmit small items frictionlessly. The diversity of varieties can achieve various transportation methods.
The chain plate production line is a versatile and economical transmission system, with two types of chain plates, 65mm and 90mm wide respectively, tailored for multi-purpose use in engineering, electronics, and cosmetics industries.