Corn deep processing assembly line

The corn processing assembly line is a modular production line equipment consisting of four major systems: peeling system, crushing system, grading system, and air mesh dust removal system

　　Corn deep processing assembly lineIt is composed of many components and needs to be installed according to certain specifications, otherwise installation accidents or substandard quality of corn products may occur. Therefore, during mechanical installation, it should be carried out by professional engineers to ensure production quality and safety during the production process.

When using, the support of the machine base is indispensable. Before use, it is necessary to do a good job of installing the machine base. During installation, in order to make the installation work smoother, it is essential to master the installation skills. The technical solution for the machine base, the power shaft installed on the machine base, and the grinding cone connected to the power shaft and cooperating with the mill with a feeding port is to set a gap adjustment mechanism between the mill and the grinding cone along the axial direction of the power shaft. It can be adjusted according to the particle size of the grain to be processed and the different requirements for the thickness of the processed grain to meet the needs of different users. Secondly, there is a feed pipe on one side above the shell of the unloader, an air outlet pipe on the top of the centrifugal unloader shell, and a discharge port on one side of the centrifugal unloader shell. The discharge port is equipped with a screen mesh, and the outer side of the screen mesh is equipped with a cover plate. Below the discharge port, there is a conversion valve connected to the discharge pipe, which can completely remove dust and debris that fall with the grain particles. The manufacturing cost is low and the energy consumption is low.

　　Corn deep processing assembly lineProcessing technology:

1. We should make full use of raw grains, ensure reasonable processing, maximize product purity and yield, maximize the processing efficiency of machines, reduce power consumption, and lower production costs. When using pneumatic conveying to lift materials, the comprehensive utilization of airflow should be considered, so that the airflow can complete some of the process requirements such as dust removal, impurity removal, classification, and cooling while conveying materials, in order to achieve the goal of one wind for multiple purposes.

2. Priority should be given to using standardized and high-efficiency equipment to maximize processing efficiency, reduce power consumption, and lower production costs. Under the condition of sufficient investment, certain key host equipment can also be introduced appropriately.

3. Ensure stable production on the assembly line and balanced flow between processes, while fully considering potential temporary failures that may occur during production to avoid affecting the overall production of the factory. Actively adopt mature advanced technology, experience, and equipment according to the quality of raw grains and the requirements of finished products, to make the production process continuous and mechanized.

　　Corn deep processing assembly lineTo process feed, there are generally four processes: initial cleaning, weighing, crushing, feeding, and mixing. Let's take a look at the processing methods of these steps together:

1. Initial cleaning equipment: Initial cleaning is an effective method of reducing fungal toxins and impurities in corn and other raw materials using physical methods, while avoiding insufficient actual addition of raw materials and reducing damage to corn processing machinery.

2. Weighing equipment: Weighing plays an important role in ensuring whether the nutritional components of compound feed can meet the design requirements of the formula.

3. Efficient crushing equipment: The crushing particle size of feed machinery, feed intake, and utilization rate of feed digestive agents have a significant impact.

4. Feeding order: First feed half of the grain feed → bran → protein feed → premix → feed the other half of the grain feed.