Dual station non-metallic five axis machining center

A dual station five axis linkage machining center refers to a machine tool with at least five coordinate axes (three linear coordinates and two rotational coordinates) that can coordinate their movements simultaneously for machining under the control of a computer numerical control (CNC) system.
The dual station five axis linkage machining center is a high-tech and high-precision machine tool specifically designed for processing complex surfaces. It can be applied in industries such as aerospace, military, scientific research, equipment, and high-precision medical equipment, and has a significant influence. The equipment manufacturing industry is the cornerstone of a country's industry, providing important means for the development of new technologies and products and modern industrial production. It is an indispensable strategic industry. Even developed industrial countries attach great importance to it.

Characteristics of dual station five axis linkage machining center:
1. It can effectively avoid tool interference.
2. For straight textured parts, side milling can be used for one cut molding.
3. For general three-dimensional surfaces, especially relatively flat large surfaces, large-diameter end mills can be used to machine the end face close to the surface.
4. It can perform multi-faceted and multi process machining on multiple spatial surfaces on the workpiece at once.
5. During five axis machining, the tool can be in an effective cutting state relative to the surface of the workpiece. The error distribution on the surface of the parts is uniform.
6. In certain machining situations, larger sized cutting tools can be used to avoid interference during machining.

Main configuration parameters table of Norbert dual station non-metallic five axis machining center

number	performance Index		Dual station non-metallic five axis machining center
1	Travel Range	X-axis stroke	Customized according to customer requirements
		Travel Y-axis	Customized according to customer requirements
		Z-axis travel	Customized according to customer requirements
		C-axis travel	±540°
		A-axis travel	±110°
		Maximum feed height	1000mm
2	Effective size of the platform		Customized according to customer requirements
3	Equipment external dimensions		Customized according to customer requirements
4	main shaft	Milling spindle power	10KW electric spindle
		Milling spindle speed	0-20000rpm
		Spindle tool holder interface	HSK-F63
5	speed	Maximum aerodynamic speed	25000mm/min
		Maximum processing speed	18000mm/min
6	accuracy	Motion positioning accuracy	±0.10mm/1000mm
		repeatability	±0.05mm/1000mm
7	drive mode		Yaskawa Absolute Value Bus AC Servo Drive System in Japan
8	working voltage		380V/50Hz
9	control system		Japanese NOBOT CNC system (supports RTCP)

Characteristics, structure and configuration of NF5 series non-metallic five axis machining center

Advantages and application scope of Norbert non-metallic five axis machining center

Introduction to the details of the Norbert NF5 series machining center

1、 Overall IntroductionOverall introduction

Norbert is one of the advanced professional manufacturers of five axis machining center equipment in China. Its predecessor was Shenzhen Xinbaochuang Machinery Manufacturing Co., Ltd. It has been focusing on the research and production of non-metallic CNC machining centers and has rich experience in CNC machine tool production. The NF-5 series five axis machining center produced by it adopts a fully steel gantry structure and crossbeams. The table movement and machine stroke range can be customized according to customer needs. It adopts the highly mature Taiwan new generation system in the non-metallic processing industry for control, which maximizes the safety and work efficiency of the machine and greatly improves production efficiency

Nobot is one of the most advanced professional manufacturers of five axis machining center equipment in China. Formerly known as Shenzhen xinbaochuang Machinery Manufacturing Co., Ltd., Norbert has been focusing on the R & D and production of non-metallic CNC machining center, and has rich experience in CNC machine tool production. Its five axis machining center adopts all steel gantry structure and crossbeam, table movement and machine travel range can be customized according to the needs of customers. At present, it adopts the very mature Taiwan new generation system in the non-metal processing industry to control, so that the safety and working efficiency of the machine can be maximized, and the production efficiency can be greatly improved.

This series of products adopts an advanced gantry style dual worktable mobile structure, which has the perfect milling technology characteristics of high-speed milling machines. The mobile worktable ensures that the machine tool has the best dynamic motion characteristics and the best driving rigidity; The worktable moves smoothly in the axial direction. During machining, the five axes drive the tool to move around the workpiece, achieving a five axis five linkage three-dimensional operation. It can achieve uninterrupted production and machining with a single worktable and feeding on another worktable. The product is widely used in non-metallic processing fields such as woodworking furniture, decoration, yachts, car models, car cover models, mold manufacturing, chemical panels, aerospace electronics, transformers, and 3D machining.

This series of products adopt the advanced gantry type double worktable moving structure, which has the perfect milling technical characteristics of high-speed milling machine. The mobile worktable ensures that the machine tool has the best dynamic motion characteristics and the best driving rigidity. The worktable moves stably and axially. During the processing, the five axes drive the cutter movement, and process around the workpiece, so as to realize the five axes and five linkage three-dimensional operation The utility model can realize the continuous production and processing of the single working table and the material on the other working table. The products are widely used in woodworking furniture, decoration, yacht, automobile model, automobile cover model, mold manufacturing, chemical plate, aerospace electronics, transformer, three-dimensional processing and other non-metal processing fields.

2、 Structure IntroductionStructure introduction

X-axis: horizontal movement of crossbeam slide (tool)

X axis: horizontal movement of cross beam slide plate (tool)

Y-axis: Forward and backward movement of the table bracket

Y-axis: front and back movement of platen support

Z-axis: lifting and lowering movement of crossbeam slide (tool)

Z axis: lifting movement of cross beam slide plate (tool)

C-axis: The tool rotates and moves along the Z-axis

C axis: the tool rotates and moves along the Z axis

A-axis: The relative angle movement between the tool and the Z-axis completes inclined surface machining.

A axis: the relative angle of the tool and axis Z moves to finish the inclined surface processing.

3、 Process IntroductionProcess introduction

Laser tracking measurement

1. Using a laser tracker to measure the overall dimensions of large components to ensure the accuracy of assembly.

The laser tracker is used to measure the overall size of large parts to ensure the accuracy of assembly parts.

2. Using a laser tracker to test the overall accuracy of non-metallic machining center installation can provide systematic compensation for assembly motion programs and achieve high-precision motion positioning of the machine tool.

The laser tracker is used to test the overall installation accuracy of the non-metal machining center, which can compensate the assembly movement program systematically and realize the high-precision movement positioning of the machine tool.

Precision assembly of key parts

1. Use a dial gauge to measure and assemble equipment simultaneously.

Use dial indicator to measure and assemble equipment.

2. The assembly position includes the assembly of key components such as gear bars, screw guides/motor reducers/spindles.

The assembly position includes the assembly of key parts such as gear bar, lead screw guide rail / motor reducer / main shaft.

3. Apply thread locking adhesive to all screws of key components assembly, and provide double-sided anti slip gaskets.

All the assembly screws of key parts shall be coated with thread fastening adhesive and equipped with double-sided anti-skid gasket.

Mold customization service

1. Pneumatic vacuum adsorption.

Pneumatic vacuum adsorption.

2. Strong magnetic adsorption positioning.

Strong magnetic adsorption location.

3. Mechanical clamping positioning.

Mechanical clamping and positioning.

4、 Performance advantagesPerformance advantages

1. Easy to operate: Through exploration in the industry, machine programming has developed a post-processing software HIPMIL specifically for different product processing based on existing mature software. Simply import the complete drawing of the workpiece into the post-processing software for processing

Simple operation: through exploring in the industry, machine programming develops the postprocessing software hipmil based on the existing mature software for different products processing, which only needs to import the complete drawings of the workpiece into the postprocessing software for processing

2. The requirements for the quality of operators have been greatly reduced, and there is no need to recruit professional operators;

The required quality of operators is greatly reduced, and there is no need to recruit professional operators;

3. The earliest to enter the automotive interior industry and promote the processing of vacuum formed workpieces in the automotive interior industry. There are two mature processing methods: six axis robot with spindle and waterjet cutting;

The first to enter the automotive interior industry to promote the processing of plastic parts in the automotive interior industry. There are two mature processing modes: Six Axis Robot with spindle and water cutter cutting;

The main problems with six axis robots and spindle cutting are as follows:

High machine cost: Standard robot bodies are mainly imported from abroad, and larger workpieces require the selection of robots with arm extension and load-bearing capacity, which increases the cost for users;

High labor costs: Robot operation and programming require high-tech talents, which increases the labor costs of enterprises;

Slow working speed: Six axis robots require 6-axis linkage for many workpieces during operation, which reduces the speed of cutting workpieces;

The main problems of six axis robot with spindle cutting are as follows:

High machine cost: the standard robot body is mainly imported from abroad, and the robot with long arm and heavy load needs to be selected when the workpiece is relatively large, which increases the user's cost;

High labor cost: robot operation and programming need high-tech talents, which increases the labor cost of enterprises;

Slow working speed: many workpieces of six axis robot need six axis linkage, which reduces the speed of cutting workpieces;

Water jet cutting mainly has the following problems:

High equipment cost;

High energy consumption during the work process;

High risk, prone to work-related accidents in the workplace;

Combining the problems of the two processing methods mentioned above, the non-metallic processing five axis machine perfectly integrates the advantages of both and quickly opens up the market for the automotive interior processing industry;

There are several main problems in water jet cutting:High cost of equipment; High power consumption and high energy consumption in working process;

It is dangerous and easy to have industrial accidents at work;

Combined with the problems of the above two processing methods, the non-metal processing five axis machine just integrates the advantages of the two, and quickly opens the market of the automobile interior processing industry;

4. Comprehensive after-sales service

In order to quickly respond to after-sales service, our company has branch offices in Tianjin, Jinan, Qingdao, Suzhou, Shanghai, and Shenzhen, etc., which has shortened the response time of after-sales service.

Perfect after-sales service：In order to quickly respond to after-sales service, our company has branches in Tianjin, Jinan, Qingdao, Suzhou, Shanghai, Shenzhen and other places, reducing the response time of after-sales service.

5、 Main application industries

Artificial stone and acrylic sanitary products processing and its wood mold modeling, curved wood bathroom furniture trimming, glass fiber reinforced plastic mold and trimming, thick sheet blister product trimming, blister mold modeling and plastic trimming, casting wood mold, wood substitute mold, styrofoam, foam type, paraffin mold, gypsum mold, clay model, automobile main model, passenger car and bus interior trim processing, pull rod box industry trimming and punching, automobile tire mold, etc

Artificial stone and acrylic sanitary products processing and wood mold modeling, Curved wood bathroom furniture trimming, FRP mold and trimming, thick plastic suction products trimming, plastic mold molding and plastic trimming, casting wood mold, wood mold, dragon, foam, paraffin mold, plaster mold, oil sludge model, car master model, passenger car and bus interior trim processing, pull rod box industry trimming and punching, automobile tire mold and so on.

6、 Supply product types

Five axis processing center for automobile interior, five axis processing center for aircraft interior, five axis processing center for plastic trimming, five axis processing center for plastic, five axis processing center for aluminum mold, five axis processing center for foam, five axis processing center for lost foam mold, five axis processing center for styrofoam, five axis processing center for gypsum mold, five axis processing center for paraffin mold, five axis processing center for bathroom mold, five axis processing center for wood mold, five axis processing center for artificial stone, five axis processing center for acrylic, five axis processing center for furniture, five axis processing center for fiberglass mold, five axis processing center for blister product trimming, etc;

Automotive interior five axis machining center, aircraft trim five axis machining, plastic trimming five axis machining center, plastic five axis machining center, aluminum mold five axis machining center, foam five axis machining center, lost foam five axis machining center, pliolon five axis machining center, gypsum mold five axis machining center, wax mold five axis machining center, bathroom mold five axis machining center, wooden mold five axis Processing center, artificial stone five axis processing center, acrylic five axis processing center, furniture five axis processing center, FRP mold five axis processing center, blister product trimming five axis processing center, etc;