Fully automatic vibration aging instrument 10T

Vibration aging is the use of resonance principle to eliminate and homogenize residual stresses in metal castings, forgings, welded structural components, non-ferrous metals and other parts, in order to prevent dimensional deformation and cracking of the parts. Compared to traditional heat aging methods, it can save energy95%Save production costs80~90%Shorten production cycle90%Left and right, without producing aging oxidation skin, etc; No environmental pollution, not limited by part size, site, etc., and the time effect is intuitive and superior to thermal aging.

Product features of time sensitive vibration meter:

1Low investment and strong applicability. Compared with traditional thermal aging, it does not require a large aging furnace. In modern industry, there are more and more large castings and welded parts. If thermal aging is used to eliminate stress, a large aging furnace needs to be built, which is not only expensive and low in utilization, but also difficult to achieve uniform temperature inside the furnace, resulting in poor stress relief effect. Using vibration aging can avoid these problems. Therefore, vibration aging is widely used for large welded parts of bridges, ships, chemical equipment that are several meters to tens of meters long, and ultra heavy castings that weigh several tons to tens of tons.

2Short production cycle and high efficiency. Thermal aging often takes several tens of hours to complete, while vibration aging generally only takes a few tens of minutes to complete. Moreover, vibration aging is not limited by the site and can reduce the round-trip transportation of workpieces before and after aging. If the vibration equipment is installed on the mechanical processing production line, it not only makes the production schedule more compact but also eliminates the stress generated during the processing.

3Easy to use. Vibration aging equipment is small in size, light in weight, and easy to carry. The vibration exciters currently produced in China can be used for vibration treatment300Workpieces weighing less than ten tons, but the vibration device itself weighs only a few tens of kilograms. Vibration treatment produced abroad5Kilogram to150The total weight of the complete set of vibration equipment for ton workpieces is only 100 kilograms. It is precisely because vibration treatment is not limited by the site and the vibration device can be carried to the site that this process is simpler to use and has stronger adaptability compared to thermal aging. It can be arranged between any processes and can be carried out multiple times.

4Save energy, reduce costs, and avoid pollution such as waste residue, exhaust gas, and radiation. Performing aging treatment at the resonance frequency of the workpiece results in minimal energy consumption. Practice has proven that the power is0.25to1The mechanical exciter with horsepower can vibrate150Workpieces below tons. Its energy consumption is only based on thermal efficiency3～5%The cost is only for thermal efficiency8～10%. In addition, during thermal aging, coal, oil, and other fuels are inevitably used to discharge a large amount of waste residue, exhaust gas, etc., which cannot meet the increasingly high environmental requirements. Therefore, vibration aging has gradually become the first choice for stress relief.

5The mechanical performance has significantly improved. The residual stress of the workpiece after vibration aging treatment can be eliminated20～80%Left and right, the elimination of high tensile stress zones is greater than that of low stress zones. It can improve the strength and fatigue life of use, and fundamentally prevent defects such as warping deformation, oxidation, decarburization, and hardness reduction that occur in metals during thermal aging. It can also improve the deformation resistance of components, stabilize the accuracy of components, and enhance mechanical quality.

Advantages of Jiugong Company:

Our company is a type of enterprise in the field of residual internal stress relief, with long-term practical experience and strong technical strength in stress relief for the mechanical industry. In terms of stress relief generated by welding, it has a wide range of use cases. At present, our company has been regarded as a recommended brand by a large number of application manufacturers in professional fields such as civil air defense engineering, explosion-proof electrical appliances, mining equipment, and machine tool manufacturing.