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Shandong Shengxin Liquid Filling Machine Manufacturer
Guangzhou small liquid filling machine
NegotiableUpdate on 01/03
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Overview
1、 Key points for selection: 1. Semi automatic or fully automatic
Product Details
1、 Key points for selection:
1. Semi automatic or fully automatic. Semi automatic production is cheap, easy to operate, and suitable for small batch and limited variety production. Fully automatic is relatively more expensive, with PLC controlled touch screen operation and automatic bottle conveying, suitable for large-scale and diverse production with high filling accuracy. Related to market positioning, if your product is a high-quality product with a high market price, it requires high filling accuracy; On the contrary, the requirement for filling accuracy is low. The accuracy requirements vary, and the price also varies. Generally, the accuracy can reach+-1%
2. Filling capacity. If you have multiple product fillings, you need to know the filling capacity of each product.
3. Bottle size. The height and diameter of the bottle, the diameter of the bottle mouth, etc. If there are significant differences between multiple products, it may be necessary to replace the filling head
4. After sales service. The purchase price of equipment is the main assessment factor, but after-sales service should also be taken seriously. For example, how long is the warranty period, what are the vulnerable parts, the cost of purchasing vulnerable parts after the warranty period, whether installation and debugging are free, etc. The more detailed the better.
2、 Operation process
Small liquid filling machineThe general process is as follows: boxes containing empty bottles are stacked on pallets and transported by a conveyor belt to a pallet unloading machine. The pallets are unloaded one by one, and the boxes are transported by the conveyor belt to the unloading machine to remove the empty bottles from the boxes. The empty boxes are then transported by the conveyor belt to the washing machine, cleaned, and then transported to the packaging machine for loading bottles containing beverages. The empty bottles taken out from the unloading machine are sent to the bottle washing machine for disinfection and cleaning by another conveyor belt. After being inspected by the bottle inspection machine and meeting the cleaning standards, they enter the filling machine and capping machine. Beverages are filled into bottles by a filling machine. The bottles filled with beverages are sealed by a capping machine and transported to a labeling machine for labeling. After labeling, they are sent to a packing machine to be loaded into boxes, and then to a pallet stacking machine to be stacked on pallets and sent to the warehouse.
3、 Cleaning methods
Keep the pipeline of the small liquid filling machine clean. All pipelines, especially those in indirect or direct contact with materials, must be kept clean, cleaned weekly, drained daily, and sterilized each time; Ensure that the filling machine is clean, and its material tank should be brushed and sterilized to ensure that the parts in contact with the material are free of scale and bacteria.
During the production process, it is necessary to ensure the biological stability and sterilization of bottled liquids. Control the sterilization time and temperature to ensure the final effect, and avoid prolonged sterilization time or high temperature to reduce liquid oxidation. After sterilization, cool down as soon as possible to keep the temperature below 35 ℃. It is worth noting that low temperature filling is the minimum requirement for liquid filling. Generally, liquid is not easy to produce foam in low temperature environment, which is conducive to filling.
Before each operation of the filling machine, water at 0-1 ℃ should be used to lower the temperature of the filling machine tank and conveying pipeline. When the filling temperature exceeds 4 ℃, the temperature should be lowered first before proceeding with the filling operation. By using insulation tanks and constant temperature filling, the material is kept at a certain constant temperature during the specified filling time to avoid unstable operation of the filling machine due to excessive temperature changes. In addition, it is best to isolate the filling equipment from other equipment. The lubrication part of the filling machine and the filling material part should be prevented from cross contamination. The lubrication of the conveyor belt should use specialized soap water or lubricating oil.
1. Semi automatic or fully automatic. Semi automatic production is cheap, easy to operate, and suitable for small batch and limited variety production. Fully automatic is relatively more expensive, with PLC controlled touch screen operation and automatic bottle conveying, suitable for large-scale and diverse production with high filling accuracy. Related to market positioning, if your product is a high-quality product with a high market price, it requires high filling accuracy; On the contrary, the requirement for filling accuracy is low. The accuracy requirements vary, and the price also varies. Generally, the accuracy can reach+-1%
2. Filling capacity. If you have multiple product fillings, you need to know the filling capacity of each product.
3. Bottle size. The height and diameter of the bottle, the diameter of the bottle mouth, etc. If there are significant differences between multiple products, it may be necessary to replace the filling head
4. After sales service. The purchase price of equipment is the main assessment factor, but after-sales service should also be taken seriously. For example, how long is the warranty period, what are the vulnerable parts, the cost of purchasing vulnerable parts after the warranty period, whether installation and debugging are free, etc. The more detailed the better.
Small liquid filling machineThe general process is as follows: boxes containing empty bottles are stacked on pallets and transported by a conveyor belt to a pallet unloading machine. The pallets are unloaded one by one, and the boxes are transported by the conveyor belt to the unloading machine to remove the empty bottles from the boxes. The empty boxes are then transported by the conveyor belt to the washing machine, cleaned, and then transported to the packaging machine for loading bottles containing beverages. The empty bottles taken out from the unloading machine are sent to the bottle washing machine for disinfection and cleaning by another conveyor belt. After being inspected by the bottle inspection machine and meeting the cleaning standards, they enter the filling machine and capping machine. Beverages are filled into bottles by a filling machine. The bottles filled with beverages are sealed by a capping machine and transported to a labeling machine for labeling. After labeling, they are sent to a packing machine to be loaded into boxes, and then to a pallet stacking machine to be stacked on pallets and sent to the warehouse.
Keep the pipeline of the small liquid filling machine clean. All pipelines, especially those in indirect or direct contact with materials, must be kept clean, cleaned weekly, drained daily, and sterilized each time; Ensure that the filling machine is clean, and its material tank should be brushed and sterilized to ensure that the parts in contact with the material are free of scale and bacteria.
During the production process, it is necessary to ensure the biological stability and sterilization of bottled liquids. Control the sterilization time and temperature to ensure the final effect, and avoid prolonged sterilization time or high temperature to reduce liquid oxidation. After sterilization, cool down as soon as possible to keep the temperature below 35 ℃. It is worth noting that low temperature filling is the minimum requirement for liquid filling. Generally, liquid is not easy to produce foam in low temperature environment, which is conducive to filling.
Before each operation of the filling machine, water at 0-1 ℃ should be used to lower the temperature of the filling machine tank and conveying pipeline. When the filling temperature exceeds 4 ℃, the temperature should be lowered first before proceeding with the filling operation. By using insulation tanks and constant temperature filling, the material is kept at a certain constant temperature during the specified filling time to avoid unstable operation of the filling machine due to excessive temperature changes. In addition, it is best to isolate the filling equipment from other equipment. The lubrication part of the filling machine and the filling material part should be prevented from cross contamination. The lubrication of the conveyor belt should use specialized soap water or lubricating oil.
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