Laboratory 10L mixer

OneLaboratory 10L mixerfeature：

（1）Mixing chamber volume:10L/Rubber refining once10kg， It is related to the density of the material. The higher the density, the greater the weight.

（2）Main motor: adoptsfrequency conversionMotor, power11KW.

（3）Gearbox: The base and frame are made of low carbon steel welded structure and contain a forced lubrication circulation system;

（4）Rotor: Two sided, synchronous rotor structure (can also be designed and manufactured according to the rotor structure diagram provided by the user), front and rear rotationThe speed ratio is 1:1235Or ST synchronous rotor, cast steel quenched and tempered hardening treatment, surface plated with hard chromium; The bearing is a ball bearing roller bearing; Lubricating oil bath for bearings;Mixing shaft speed: Front axle 38R.P.M./Rear axle 32R.P.M

（5）Face Wall: Steel Structure, DrillingheatInternal surface hardening and hard chrome plating treatment;

（6）Bracket: Steel structure, inner surface hardened with hard chrome plating treatment;

（7）Top bolt: cylinder driven, surface coated with hard chrome

（8）End face seal: The sealing ring is made of high wear-resistant material, self-lubricating bearing, and hinge spring pressure top seal

（9）Feeding hopper: manual operation

（10）Control modes: manual operation, semi-automatic, and automatic;Maximum temperature of the mixer: from room temperature to300°

IILaboratory 10L mixerTechnical Specifications

1.effectiveCapacity:10L

2.Built in powder blowing device

3.Data storage availableUSB drive export

4.Cooling method for mixing room: water cooling

5.Lower the pressure rod to add cold water304 stainless steel arc cover

6.control manufacture Tool:LED digital display, key setting input, digital display output

7.Sulfurization timer:LED digital display, 0.1S~99M~9.9H mixing time can be set

8.Material pouring method: motor flipping material pouring

9.Rotor shape:M-W pressurized and casting mixing tank

10.Flip angle:120°

11.Rotor speed ratio:1：1.235

12.Internal mixing chamber body:M-W pressurized and casting mixing tank

ninternal mixerRotor structureThe rotor consists of long and short edges, a rotor body, and a circulating cooling water channel on the rotor through cavity. One long edge and one short edge of the rotor form a set of edges, which are evenly distributed on the rotor body and extend in a spiral shape from the end of the rotor to the center of the rotor. The starting edge of the long edge is not connected to the end of the rotor, while the starting edge of the rectangular edge is connected to the end of the rotor. The rotor through type inner cavity wall and edge parts are processed with a rotary circulating cooling water channel. As a result, the axial force of the rotor reaches equilibrium during operation, generating less heat, achieving sufficient mixing, accelerating the distribution of the vulcanization system, increasing the filling coefficient, and improving the cooling effect, thus improving the quality and efficiency of the mixed rubber.

ninternal mixerRotor manufacturing process and materials:

①Manufacturing process of rotor bladesTo ensure wear resistance and durability of imported alloy steel, welding, high-precision polishing, carburizing, and surface plating with hard chromium treatment are required

②materialThe rotor shaft is treated with 38CrMoALA nitride HV950-1050, with a depth of 0.6-0.75mm and brittleness not exceeding level 11, to ensure high hardness, high load-bearing capacity, strong torque, continuous shaft, and smooth transmission of the rotor shaft.

13.Rotor speed:050 rpm/minfrequency converter speed regulation

14.mix refine Room:SKD chromium molybdenum alloy material, nitrided areaReason,Internal cavity surface hardnessHRC60 mirror hard chrome

15.up press Tuo: Full pressure pneumatic, air source pressure0.5-0.8Mpa (customer provided gas source connection port)

16.Cooling method: tap water cooling (customer provided water source connection port)