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Nanjing Ruiyi Intelligent Technology Co., Ltd

  • E-mail

    rayee@rayeeintel.com

  • Phone

    173-0254-6802

  • Address

    No. 28 Fengshou Road, Jiangning Dongshan Industrial Concentration Zone, Nanjing City

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Loading and unloading robot brake disc processing and loading

NegotiableUpdate on 08/14
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Overview

【 Category 】: Function Application 【 Product Features 】: Loading and unloading robots load steering knuckles on the brake disc manufacturing assembly line

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Ruiyi Intelligence - Industrial Automation Equipment and Intelligent Manufacturing Integrated Solution Provider


In the process of pressing and turning brake discs on the assembly line of a certain automotive parts manufacturer, due to the heavy weight of raw materials in the front-end pressing process, harmful smoke and dust are generated during the marking process, and the efficiency of manual production is not high.

The system of this application also includes: a 12 station rotating bearing silo, a 24 station automatic push-pull steering platform, and multiple types of tooling grippers. The robot sequentially grabs the turning knots that need to be processed on the 24 station automatic push-pull turning knot platform by dismantling the stack, and moves them to the laser printer for automatic marking. After completion, move to the rotating bearing silo at position 12 to retrieve the bearings. This bearing silo is a fully automated equipment that can directly rotate and lift the bearings to a fixed position. After the robot grasps the bearing, it interacts with the machine tool signal to place the steering joint and bearing to be processed, controls the machine tool to press them, and flows into the next workstation along the assembly line. The entire system efficiently coordinates with the production pace of the assembly line to meet user requirements. And save 50% of labor costs, while alleviating the problems of high repetition and difficulty in recruitment in this process. At the same time, for such heavy and irregularly shaped workpieces, Ruiyi Intelligent's solution has successfully avoided potential injuries to employees during the production process.


Results after implementation data
Reduce manpower 2 people
Efficiency growth 30%
Tact Time 2 per minute
Failure rate 0
cover an area 5㎡
Investment payback period 1.5 years


This application can also be widely used in multiple fields such as automotive parts, hardware manufacturing, casting processing, and mechanical manufacturing.


Nanjing Ruiyi Intelligent Technology Co., Ltd
Address: No. 28 Fengshou Road, Dongshan Industrial Concentration Zone, Jiangning, Nanjing
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Contact: Zou Buxin
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