Manufacturer of cathode pouring quality tester

Cathodic pouring quality inspection instrumentAdopting new power electronics technology, the current output is large, and a high current of 2000A can also be selected. The instrument adopts a 7-inch touch screen. Intelligent operation. Users only need to set the test current, and the instrument automatically outputs a high current through the program. When the set current is reached, the device automatically measures the resistance and voltage drop of the module, thereby quickly and accurately determining whether the module assembly is qualified.

Cathodic pouring quality inspection instrumentWhen assembling electrodes, significant differences in the quality of electrode assembly are ultimately caused by differences in the materials themselves (mainly cathode paste, pig iron phosphate), or differences in assembly processes and the assembly level of assembly personnel. Electrodes with poor organizational quality have high resistance and poor conductivity, resulting in high losses in the later production process, causing a large amount of electrical energy to be wasted and reducing the economic benefits of the factory. In addition, improving the welding quality of electrode steel rod heads and reducing the pressure drop of the weld seam are also of great significance for energy conservation and consumption reduction.

Cathodic pouring quality inspection instrumentThe resistance and voltage drop after electrode assembly can be directly measured, and the experimental current, resistance, and voltage drop can be displayed on the LCD screen. This instrument measures accurately, is easy to operate, and has stable performance, making it a highly targeted instrument. Users can timely and conveniently grasp the detailed data of electrode assembly through this instrument, thereby judging the quality of assembly, making it easier to correct assembly materials or modify assembly processes in a timely manner, and strengthening the control of assembly quality.

Cathodic pouring quality inspection instrumentThe assembly quality of iron carbon modules (anode carbon blocks, cathode carbon blocks) and steel rod head welding can be directly tested, and selecting qualified iron carbon modules can save users a lot of electricity costs. Using customized testing lines and fixtures to make testing more convenient and fast. Reduced the workload of frontline workers.

Main performance of cathode pouring quality tester

1Test current: using achievable500A(Customizable)2000AThe following DC high current constant current source is used to make the measurement results more accurate. The test current can be50-500AThe range can be set arbitrarily. This can meet more usage scenarios. Improve equipment accuracy. By adopting advanced power technology, it can continuously and stably output for a long time, overcoming the disadvantage of pulse power supply that can only output instantaneously, resulting in inaccurate test data.
2Display mode: Six and a half digit display of current, resistance, and voltage, true color touch screen LCD display.
3Strong anti-interference ability: The use and measurement accuracy of the instrument cannot be affected by strong magnetic interference in the electrolytic aluminum plant environment;
4High intelligence: This instrument adoptsARMControl, with functions such as date clock, automatic data storage, and automatic printing. The instrument automatically controls the output.
5The testing time can be set, the testing speed is fast, and the testing time is only one time1 second. Improve work efficiency.
6Equipped with remote control testing function (optional). The device can be controlled through a remote control for measurement and storage. By using fixtures in specific scenarios, all testing work can be completed by one person, saving customers labor costs.
7The equipment is equipped withS232、485 Communication interface, which can be controlled and transmit data through the upper computer. The test data can be passed throughUSBExport.
8Easy to use: The operation interface is simple, the measurement data is intuitive, and the built-in front paper changing printer can print data in Chinese form;
9Long service life: Adopting a wide temperature line Chinese character LCD display, it solves the problem of LCD display failure in high position and direct sunlight environments. All use high-precision resistors, effectively eliminating the influence of environmental temperature on measurement results
The use of aviation connectors has enhanced their anti vibration performance.

Main functions of cathode pouring quality tester

1. Testing and analyzing the quality of assembled cathode carbon blocks

2. Testing and analyzing the welding quality of cathode steel bars

3. Detect and analyze the quality of the cathode carbon block itself

4. Detecting and analyzing the welding quality of explosive welding blocks

5. Analysis of Welding Quality Inspection for Anode Guide Rod

6. Testing and analyzing the quality of anode pouring

7. Detecting and analyzing the quality of anode carbon blocks

8. Iron carbon pressure drop resolution: 0.001 millivolts

9. Iron carbon resistance resolution: 0.001 micro ohms