TRL-B Efficient Emulsification Homogenization Batching Machine

The TRL-B high-efficiency online mixer system is the latest generation of equipment for fast and efficient mixing of solids and liquids, as well as liquids and liquids. The system has a powerful liquid ring vacuum power system, ensuring efficient, safe, and reliable operation; Moreover, a precise and tightly interlocked rotor stator system has been cleverly designed, enabling the efficient online mixer to have multiple unique and unified functions. In a unique and compact structural system, two systems work together to achieve rapid, thorough homogenization and mixing of heterogeneous materials in a small space, resulting in fine, uniform, and stable product production results.

System combination
System Workbench: Choose SUS304 or 316L stainless steel manufacturing according to different application requirements. The entire equipment system is relatively enclosed, clean, hygienic, safe, aesthetically pleasing, and easy to operate
Dry powder feeder: It is a V-shaped dry powder solid feeding port with an adjustable sanitary valve. You can choose manual or pneumatic control;
Control valve: It is an essential part of the regulating system and can also adjust the flow rate and velocity of the system;
Mirror: (optional installation): provides convenient and intuitive indication for the operator to observe the working condition of the entire system.
System emptying system (choose installation according to customer requirements); Can be used for cleaning, emptying, and sampling.
Efficient mixer: It is the core component of the system function, and the cleverly designed precise and tightly interlocked rotor stator system enables the efficient online mixer to have multiple unique and unified functions. They rotate at high relative speeds with each other, but they do not directly contact each other and do not wear out. The external structure draws inspiration from the structure of sanitary centrifugal pumps, with imported pump shafts, mechanical seals, sealing rings, etc; The rotor, stator, and cavity are all made of integral forged stainless steel and processed by high-precision CNC machining centers; The system is strong, stable, efficient, safe and reliable;
Efficient power machine: The powerful liquid ring vacuum power system is an essential part of the system, ensuring efficient, fast, stable, powerful, safe and reliable operation. The powerful suction sanitary liquid ring vacuum self-priming system provides conveying force for the entire mixing machine system and provides power for solid materials. Adopting stainless steel mechanical seal, it is sturdy, durable, stable and reliable.
Security protection system: The system is equipped with a stainless steel dual filtration protection system to ensure that any metal solid particles (nuts, welding slag, metal sheets, sand, etc.) are prevented from damaging the system.
Operating system: The operating system design is reasonable, with single button start and stop operations and separate fault indications. Easy to operate and maintain. The operating system has protection functions such as overload prevention, short circuit prevention, phase loss prevention, and interlocking interaction to prevent misoperation. According to customer needs, a fully automated operating system can be equipped.

Features
Capable of mixing, stirring, dispersing, homogenizing, emulsifying, homogenizing and other functions, with strong versatility;
Stable and uniform production, with unlimited repeatability for verification. Especially important in the production processes of dairy products, beverages, food, and pharmaceuticals.
No lumps, particles, or agglomerates formed.
High efficiency: Compared with traditional processes, it can shorten working time by about 80%, greatly improve production efficiency, and reduce production costs.
It is widely applicable to both continuous automatic production lines and different batch production applications.
Especially suitable for high viscosity and difficult to dissolve materials (viscosity up to 90000mPas);
The device has no dead corners and can be fully connected to CIP/SIP, meeting hygiene requirements and standards.
Modular structure: It can be used directly without on-site installation and debugging, greatly reducing installation costs.
Compact structure: occupying small space, easy to integrate with other systems, saving investment.
Application field
Food industry: homogeneous concentrated fruit juice, long fiber beverages, soup ingredients, various jams, fruit juices, mashed potatoes, mustard cakes;
Dairy products: homogenized fermented dairy products: yogurt, soft cheese, butter, etc
Homogeneous mixed dairy products: such as ice cream, chocolate milk, cocoa milk, CMC， Starch, malt extract, etc
Biopharmaceutical industry: tissue homogenate, cell tissue and body pulverization, injection; antibiotic; Medicinal ointment; Microencapsulation emulsification;
Cosmetics industry: emulsified face cream, lipstick, liquid detergent, facial cleanser, skin care products, shampoo;
Chemical industry: resin emulsification, surfactants, carbon black dispersion; Homogeneous production of PVC plasticizers from dye coatings: various emulsions, photosensitive emulsions, additives, etc
Petrochemical industry: emulsified asphalt; Modified asphalt; Heavy oil emulsification; Diesel emulsification; lubricant; Silicone oil emulsion.