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Cold and hot shock test chamber - the difference between three box and two box types
Date: 2025-09-29Read: 11

In reliability testing, cold and hot shock testing is known as the "quick and fatal test", which can expose potential defects of the product in a short period of time, such as solder joint cracks, structural cracking, packaging failure, etc.

And the equipment structure is the core variable of the thermal shock test effect. There are currently two common structures in the industry:

Two box thermal shock test chamber; Three box thermal shock test chamber

Many customers ask when selecting equipment:

Is three boxes more advanced? "" Is there a standard for conversion time? "" Which one is my product suitable for

This article will comprehensively interpret the differences between these two structures from four aspects: standard definition, equipment structure, technical parameters, and application industries, and provide selection recommendations based on international standards (GB/T, IEC, MIL-STD).

One Standard definition of thermal shock test

The thermal shock test belongs to the temperature change test (Test N) defined in GB/T 2423.22-2012 and IEC 60068-2-14:2009, and is divided into:

Test Na: Rapid temperature changes with specified conversion time; Test Nb: Temperature change with specified rate of change

Its core technical actions include:

Two temperature zones: high temperature and low temperature;

Quickly switch between temperature zones (transfer); Maintain sufficient exposure time in each temperature zone to complete stress loading.

II The definition of conversion time t ₂ and exposure time t ₁ in the standard

🔹 Exposure time (t ₁):

According to Section 7.2.3 of IEC 60068-2-14:2009:

The exposure time t ₁ should be set in conjunction with the sample's heat capacity, with recommended values including 15 minutes, 30 minutes, 1 hour, 2 hours, and 3 hours. '

👉 It is common for industrial products to take 15-30 minutes.

🔹 Conversion time (t ₂):

Section 7.2.5 of IEC 60068-2-14:2009 defines:

T ₂ refers to the transfer of the sample from one temperature zone to another (applicable to two box structures), or to the switching, movement, and residence time of hot/cold air flow in a single chamber at room temperature. '

👉 The standard recommendation is that t ₂ should not exceed 3 minutes.

MIL-STD-883H (Method 1010) specifies a specific requirement for JUN microelectronic device testing: "Conversion time ≤ 10s. However, if the basket size is too large, the conversion time may exceed 10s.

III Analysis of the Working Principles of Two Structures

✅thermal shock chamberTwo box typestructure

The sample tray moves up and down or left and right between the high and low temperature chambers to achieve thermal conversion.

两箱式 VS 三箱式冷热冲击试验箱的区别

thermal shock chamberTwo box typeTechnical specifications:

model

SEL-A

SEL-B

SEL-C

Basket size
W x D x H cm

40×40×30

50×50×30

60×60×30

outer box dimensions
W x D x H cm

136×192×205

146×230×220

162×232×220

Upper limit of preheating temperature

+60.00 ℃~+200.00 ℃ (about 30 minutes)

Lower limit of pre cooling temperature

R. T~-80.00 ℃ (about 60 minutes)

Impact temperature range

-65.00℃/ -55.00℃/ -40.00℃~+150.00℃

temperature fluctuation

≤ 1 ℃ (≤± 0.5 ℃, expressed according to GB/T5170-1996)

temperature deviation

≤±2℃(-65℃~+150℃)

Temperature Uniformity

≤2

Temperature recovery time

≤5min

Convert time

<5Sec

controller

LCD touch screen PLC controller

Cooling method

Mechanical compression binary cascade refrigeration method

Operation mode

Program running+constant running

outer box material

Cold rolled steel plate electrostatic spraying

safety protection

Leakage, short circuit, overheating, water shortage, motor overheating, compressor overpressure, overload, current protection

power supply voltage

AC380V 50Hz three-phase four wire+grounding wire

thermal shock chamberThree box typestructure

两箱式 VS 三箱式冷热冲击试验箱的区别

thermal shock chamberThree box typeTechnical specifications:

Model (CM)

SET-A

SET-B

SET-C

SET-D

SET-G

internal dimensions

40×35×35

50×50×40

60×50×50

70×60×60

80×70×60

external dimensions

140×165×165

150×190×175

160×190×185

170×240×195

180×260×200

structure

Three box type (pre cooling box) (preheating box) (testing box)

Damper Device

Mandatory air device valve

Inner box material

SUS # 304 stainless steel

outer box material

Cold rolled steel plate electrostatic spraying

Freezing system

Mechanical compression binary cascade refrigeration method

Convert time

<10Sec

Temperature recovery time

<5min

temperature deviation

±2℃

cooling method

water cooling

dwell time

30 min

temperature range

preheating temperature

+60~200℃(40min)

High temperature impact

+60~150℃

Pre cooling temperature

+20℃~-80℃(70min)

Low temperature shock

-10℃~-40℃/-55℃/-65℃

temperature sensor

JIS RTD PT100 Ω× 3 (Platinum Sensor)

controller

LCD touch screen PLC controller

Control method

By relying on integral saturation PID, fuzzy algorithm balanced temperature control P.I.D+P.W.M+S.S.R

Standard Configuration

1 set of illuminated glass windows, 2 sample racks, and 1 test lead hole are attached

safety protection

Leakage, short circuit, overheating, water shortage, motor overheating, compressor overpressure, overload, overcurrent protection

power supply voltage

AC380V 50Hz three-phase four wire+grounding wire