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Ningbo Edesheng Instrument Co., Ltd

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How to solve the problem of nylon products breaking, becoming brittle, and lacking toughness during post-processing?
Date: 2022-04-09Read: 10

Have you encountered the following issues in the post-processing of nylon products

1. The post-treatment of nylon material products is usually carried out by boiling in a large water tank, steaming in a large rice cooker, steaming in a boiler, and other methods. A basket of products needs to be steamed and boiled for 8-24 hours, which not only consumes a lot of energy, but also requires coal fired boilers, which is not environmentally friendly; Especially during the autumn and winter seasons, it causes significant losses and waste; Bringing great difficulties to the boss, sales, and business expansion

2. The PA product, which has been treated with great effort, has white spots of scale on the surface, and crystalline scale on the corners and corners of the product structure, which is difficult to treat; Often, workers are organized to wipe the products before shipment packaging; When encountering small products and products with high requirements, it is really unbearable and brings great difficulties to production planning and arrangement

3. After processing the product in autumn and winter, it still feels brittle; Unable to control the water absorption rate of PA material products, it took a lot of effort to boil water and wipe the selected products. However, when they arrived at the customer's hands, they were still complained about and even broke, causing great difficulties for the company's quality management.

The nylon product humidity control treatment room developed by Edson can solve the following problems that are troubling you:

1. Product water treatment becomes simple, allowing PA products to solve water absorption, drying, and surface cleanliness without stains in one stop;

2. Controllable moisture content: Using this equipment can make nylon obedient and intelligent. With the assistance of form management, it can ensure consistent moisture content in products produced throughout the year, greatly enhancing the competitiveness of the enterprise.

3. Clean appearance: The processed product does not require secondary wiping after post-processing and can be directly packaged and shipped; Some products can also be packaged and processed before being shipped directly; Greatly improve the quality of the enterprise.

4. Labor saving: 50-100 injection molding machines, all product water treatment processes can be solved by only one person; If there are few injection molding machines, only feeding workers or injection molding machine operators need to assist in solving the problem, without the need for dedicated personnel; Greatly reduce the labor costs of enterprises.

5. Energy saving: After 30 minutes of normal operation, the power used is only 20% of the set power of the device;

For example, a 10m ³ device has a starting power of around 15-20KW and a normal working power of 3-5KW, while a 5KG rice steamer has a power of 9KW;

6. Products processed with this device set at a temperature of 60-80 degrees Celsius and humidity above 85 degrees Celsius have better moisture absorption and efficiency than those directly boiled in water; Adjusting time and temperature can greatly improve the product processing efficiency of enterprises.

7. Can save a lot of labor and space: The products are automatically humidified and dried, and there are no residues on the surface of the products. Without requiring too much production lead time, it greatly reduces the inventory of work in progress, reduces the financial risk of the enterprise, and concentrates a large amount of warehouse space.

8. Enhancing the overall strength of the enterprise: The equipment data adopts curve management, which can provide customers with intuitive processing data and product moisture content data. The device is powered on using password permission management and managed by a dedicated person to avoid unauthorized operation and startup.