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LABOM static pressure level gauge CC6010, an industrial tool for high-precision level measurement
Date: 2025-09-02Read: 11

In the field of industrial process control, the accuracy and reliability of liquid level measurement directly affect production safety and efficiency. As GermanyLABOMThe liquid level measurement equipment launched by the company,Hydrostatic level gaugeCC6010With its innovative design, anti-interference ability, and intelligent functions, it has become the core solution for liquid level monitoring in industries such as chemical, hydropower, and marine engineering. This article will analyze the technical value of this product from three aspects: technical principles, core advantages, and application scenarios.

1、 Technical principle: Static pressure conversion and intelligent signal processing

CC6010Based on the principle of static pressure measurement, liquid level height calculation is achieved by sensing the static pressure of the liquid. The core formula isp=ρ·g·h(pFor static pressure,ρFor liquid density,gFor gravity acceleration,hConvert liquid level measurement into pressure detection based on the liquid level height. The specific workflow is as follows:

Static pressure sensing: The liquid static pressure directly acts on the sensing diaphragm, and the displacement of the diaphragm is proportional to the liquid level height (displacement under normal pressure)0.025mm).

Signal conversion: The displacement of the diaphragm causes a change in power generation capacity, and the built-in electronic components convert the physical signal into4-20mAStandard electrical signal output.

Intelligent compensation: The gas collector integrates a temperature compensation module that can automatically correct the impact of medium temperature fluctuations on measurement accuracy, while reducing the risk of scaling through anti fouling design.

This product adopts a two-line design, which does not require emptying the container during installation. The circuit is encapsulated on the top of the container and isolated from the tested liquid, significantly improving safety and maintenance convenience.

2、 Core advantage: Comprehensive breakthrough in accuracy, reliability, and adaptability

1. High precision measurement and fast response

Resolution and accuracy: Resolution up to0.1%The highest measurement frequency100HzCan capture instantaneous changes in liquid level.

Scale flexibility: nominal range0.25-16barAdjustment ratio100:1Support diverse needs from small storage tanks to large reaction vessels.

Output function: Supports linear, inverse, square root, and table modes (maximum)64Adapt to different process control logics.

2. Industrial grade protection and durability

Material and Protection: Full Stainless Steel Shell(IP65/67Protection level), the liquid receiving components adopt316LStainless steel, excellent corrosion resistance.

Environmental adaptability: Temperature range of the medium-40℃to100℃Suitable for extremely cold or high temperature working conditions.

Explosion proof certification: PassedII 1/2G EEx ia/ib IIC T4/T5/T6Explosion proof certification, meeting the safety requirements for flammable and explosive environments.

3. Intelligence and ease of use

Operation interface: Four key backlit display screen, supporting quick parameter retrieval and simulated diagnostic functions.

Communication Protocol: CompatibleHART®ThePDMTheFDT/DTMand375/475On site communicator, seamlessly integrated intoDCS/PLCSystem.

Convenient calibration: Zero point and range adjustment are independent, and on-site calibration can be completed without the need for complex tools.

3、 Application scenario: From outdoorsextremeEnvironment to hygiene level production

1. Outdoor and corrosive environments

CC6010The outdoor design and chemical sealing technology make it an ideal choice for high corrosion scenarios such as hydropower stations and offshore platforms. For example, in the liquid level monitoring of storage tanks in coastal chemical plantsIP67The protection level can resist salt spray erosion, and the stainless steel shell ensures long-term stable operation.

2. Sanitary production requirements

For the food and pharmaceutical industries,LABOMLaunch a full range of sanitary liquid level gauges, with roughness of the liquid receiving componentsRa≤0.8μm, supports online cleaning(CIP)And sterilization(SIP). For example, in dairy processing,CC6010It can accurately monitor the liquid level of the fermentation tank to avoid quality fluctuations caused by uncontrolled liquid level.

3. Narrow space and high-precision requirements

Its small volume design (membrane box sealing structure) and low temperature error(±0.2%)Features that make it suitable for laboratory reactors or precision chemical processes. For example, in the semiconductor industry's ultrapure water storage system,CC6010We can provide micrometer level liquid level control to ensure process stability.

Conclusion

LABOMHydrostatic level gaugeCC6010Through the deep integration of static pressure principle and intelligent technology, liquid level measurement has been achieved“Accurate, reliable, and user-friendly”Its German made process standards, full industrial scene adaptability, andSIL2Functional safety certification not only meets the requirements of traditional industries for measurement accuracy, but also demonstrates technological foresight in emerging fields such as new energy and biomedicine. With the advancement of industry4.0The advancement,CC6010We will continue to provide efficient and safe liquid level management solutions for global users.