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The development trend of weighing sensors
Date: 2023-04-18Read: 10


The development trend of weighing sensors, which can be usedIn summary, the "Four Modernizations" refer to the virtualization of design technology, the flexibility of manufacturing technology, the networking of production processes, and the informatization of enterprise management. The virtualization of design technology includes the virtual technology of elastic structure design and the virtual technology of process design. The virtual technology of structural design refers to the structural and performance analysis technology for elastic bodies, including dynamic simulation, dynamic analysis, strength and stiffness finite element method calculation, sensitive zone strain size and distribution, etc., in order to achieve the purpose of optimizing design. The virtual technology of process design refers to the simulation and testing of elastic body production processes, verifying the machinability of elastic bodies, the rationality of processing methods and processes, and ensuring that the core of the virtualization of manufacturing process design technology is finite element calculation and computer dynamic simulation. The sentence is:. By using simulation software to simulate real load conditions, design and process defects or errors can be identified and promptly addressed to ensure the rationality of structural design and production processes. Flexible manufacturing technology: refers to the incorporation of advanced manufacturing technologies such as flexible manufacturing units (FMC), flexible manufacturing systems (FMS), and computer integrated manufacturing systems into the processing of elastomers with multiple varieties and large quantities. It is a brand new manufacturing system formed by the combination of computer technology, information technology, automatic control technology, and traditional manufacturing technology. Production process networking: refers to the interconnection of computer systems with independent operation and control functions for each production process through communication lines and equipment throughout the entire production process, and the collection, storage, and processing of information under network software management. Compared with traditional "workshop craftsmanship" production processes, it greatly reduces manual operations and minimizes the impact of human factors on product quality. Enterprise management informatization refers to the establishment of an enterprise information system based on structured system analysis and design methods, in accordance with the requirements of computer processing, to achieve comprehensive modernization of enterprise management. Including CAD, CAM systems, production management systems, business decision-making systems, and business management systems. To adapt to the development of electronic weighing technology from static weighing to dynamic weighing; The development of measurement methods from analog measurement to digital measurement; The development of measurement characteristics from single parameter measurement to multi parameter measurement, as well as the new requirements for weighing sensors in electronic scales, the following topics will be the focus of research and development in the future: fast, low-speed dynamic and dynamic weighing sensors and their damping technology; Multi functional and multi-component weighing sensors and their testing methods; Micro and ultra large range weighing sensors; Explosion proof, pressure resistant, corrosion-resistant and other weighing sensors; Eccentric load measurement and weighing sensors for vehicle scales; Development of high resistance, low power consumption, high-precision resistance strain gauges, etc. Analyzing the new requirements for weighing sensors in electronic scales in recent years, it is not difficult to conclude that miniaturization, integration, multifunctionality, and intelligence will be important characteristics and development trends of weighing sensors. Miniaturization refers to the overall structure of a weighing sensor being small in size, low in height, and light in weight, that is, small, thin, and lightweight. For example, the 30t and 60t curved ring structures have outer diameters of 120mm and 150mm, respectively, and heights of only 50mm and 60mm. Integration: There are two forms of integration: structural integration and functional integration. Structural integration refers to a new type of structure that combines the elastic body and the weighing body, such as weighing plates, weighing rails, weighing hooks, weighing rings, etc. Functional integration refers to a weighing sensor that integrates the collection, amplification, transformation, transmission, processing, and display of weight information. For example, a spoke type weighing sensor that integrates sensitive elements (elastomers), conversion elements (resistance strain gauges), signal processing circuits, and weighing display control is located at the junction box of a traditional spoke type weighing sensor, commonly known as a spoke type weighing instrument. Multifunctionality: refers to the ability of a weighing sensor to detect not only weight information, but also other information simultaneously. For example, the weighing sensor used in electronic suspension scales can detect both weight information and acceleration information; The weighing sensor used in the car inspection platform can simultaneously detect the weight information in the vertical direction and the lateral load in the horizontal direction, that is, multi force measurement. Intelligence: It is due to the small output signal, poor anti-interference ability, short transmission distance, complex weighing display control instrument, long debugging cycle of group scales of analog weighing sensors, which are not suitable for the development of digital intelligent electronic scales. The intelligence of weighing sensors is the development of new digital intelligent weighing sensors. There are two types of structures: integral type - adding digital processing circuits such as amplification, filtering, A/D converter, microprocessor, temperature sensor, etc. inside the weighing sensor, using digital compensation technology and process to achieve various compensations. Separate type one - placing the digital circuit inside the integrated digital intelligent weighing sensor in an external junction box, called a digital module box. By connecting a regular analog weighing sensor to a digital module box, the variable analog output can be converted into a digital output, which is commonly referred to as a separate digital weighing sensor system. Digital intelligent weighing sensors have the following characteristics: large output signal, strong anti-interference ability, long transmission distance, and high signal-to-noise ratio; Through digital compensation circuits and processes, linear, hysteresis, creep, and other compensations can be performed to improve performance; Standardization of output signals; Equipped with a temperature sensor, real-time temperature compensation can be performed through compensation software, with good stability; The address of each digital intelligent weighing sensor is adjustable, making it easy to apply and exchange. What is a smart sensor? It has been discussed in relevant magazines in various countries for many years, and only in the mid-1990s did a relatively consistent view emerge: any device that has one or more sensitive functions and can complete all or part of the functions of signal detection and processing, logical judgment, bidirectional communication, self checking, self calibration, self compensation, self diagnosis, and calculation is called a smart sensor. It can be integrated or assembled as separate components. The digital intelligent weighing sensor meets this definition. In the coming period, intelligent digital compensation technology and processes need to be further improved and enhanced. Z hopes that China's weighing sensor industry can end the price war as soon as possible, implement the "quality competition strategy" and the "innovation competition strategy" of the 21st century, take manufacturing technology and manufacturing processes as breakthroughs, quickly improve the overall quality level and reputation of China's weighing sensors, cultivate products that can be called out, used well, and stand up, and integrate into the international market as soon as possible to participate in international competition. Our company specializes in selling various types of products: Xi'an Xinmin Electronics is specialized in temperature, pressure, liquid level, and flow rateWeighingWaiting for sensors and supporting instruments, measurement and control systemsProduct.