Application devices:Solid solution furnace equipment in industrial electric furnaces

Product model used:AI-516P、AI-828、AI-3170S

Process description:The main function of the solid solution furnace equipment is to perform solid solution treatment, which involves heating the alloy to the high-temperature austenite zone to fully dissolve the excess phase into the solid solution, and then rapidly cooling it to obtain supersaturated solid solution. This process can improve the plasticity and toughness of steel or alloy, prepare for precipitation hardening treatment, and eliminate the stress caused by cold and hot processing, causing the alloy to undergo recrystallization. The temperature during the solid solution process has an extremely important impact on the properties and microstructure of alloys. Firstly, the solid solution temperature determines the degree of solute atom dissolution in the solvent, which in turn affects the microstructure and macroscopic properties of the alloy. In solid solution treatment, the alloy is heated to a certain temperature to dissolve the excess phase into the solid solution, and the temperature directly affects the solubility and subsequent phase transformation behavior during cooling.

Problem solved to assist customers:Traditional solid solution furnaces use disc recorders, which have low accuracy and require regular replacement of recording paper. The equipment operation is complex, and paper-based data is not easy to save. After replacing with Yudian thermostat, the temperature control accuracy of the equipment is improved, and the temperature uniformity inside the furnace is improved through multi zone temperature control, thereby increasing the product qualification rate. In addition, by using Yudian's paperless recorder, recorded data can be saved for a long time and can also be viewed and operated remotely. Rich one click batch setting of process curves, timed start stop and other extended functions, convenient for users to operate, improve production efficiency and product competitiveness. By using the timer function to set the running time to be short, there is no need to manually start the electric furnace at night, which is convenient and efficient.