300 barrel water filling machine

1、 Product features:
1. Except for the water pump, all functions are driven by air pressure, ensuring fast movement, accurate positioning, and clean bottle washing at the workstation. The pneumatic capping stroke is sufficient to overcome the height difference of different water bottles, ensuring that the bottle cap is pressed accurately and tightly.
2. The overall structure is compact and straight. The workstation design is reasonable, with small size, light weight, and reliable and durable mechanical performance.
3. Adopting a microcomputer system for processing, achieving full process automation.
4. All control and execution electrical components use 220V or 380V working voltage to ensure the safety of operation and equipment.
5. The lid storage capacity is large, and no more than 50 bottle caps can be added at a time.
2、 Technical parameters:
Number of filling heads 2
Production capacity of 300 barrels per hour
Filling capacity 5 gallons
Power supply voltage AC380V/50HZ
Gas volume 0.6-0.8MPa
Rated current 20A
Dimensions 5100 × 2500 × 1600 (mm)
Guangdong Lingxiao Pump (Cleaning Pump) x 3 units
(Filling pump) x 1 set
Electrical circuit breaker: 20A x 1 1P6A x 1
Contactor: LC-1210 220V x 5 pieces
Intermediate relay: DC24V x 13 pieces
Touch screen: Display and control SA-7A
Cylinder Shannais
Liding machine (YTC-40-4/90) x 1
Production capacity: 300 barrels per hour;
Water bottle specifications: bottle diameter~150, bottle height 490, bottle neck~56;
Bottle cap specification:~58 × 40 (width 8, length 18);
Canned capacity of water bottle: 5 gallons (18.9L);
Local working power supply: voltage AC220V or 380V, input power 1.12KW;
Exhaust volume: Q=8L/MIN Working pressure: P=0.5-0.7MPA
Compressor power consumption: N=0.3KW;
Overall dimensions of the machine (length x width x height): 3380 x 700 x 1520 (mm)
Whole machine weight: approximately 298KG
3、 Operating effluent standard:
1. Single machine output: 0.25M3/H-120 M3/H (customizable according to customer needs)
2. Desalination rate: Reverse osmosis system>98% (customized single-stage or two-stage according to customer needs)
3. Operating pressure: 1Mpa-1.2Mpa
4. Recovery rate: 50% -80%
5. Conductivity of effluent:<10 μ s/CM (raw water<500 μ s/CM)
6. The effluent quality meets the requirements of the "National Drinking Water Standards", "World Health Organization Direct Drinking Water Standards", "Sanitary Safety and Functional Evaluation Specification for Drinking Water Quality Treatment Devices - Reverse Osmosis Treatment Devices", and "Sanitary Standards for Bottled Drinking Pure Water (GB17324-1998)".
4、 Main features:
1. The pure water production equipment adopts imported reverse osmosis membranes, which have high desalination rate, long service life, and low operating costs;
2. Adopting a fully automated preprocessing system to achieve unmanned operation;
3. Adopting the Southern Special Pump Industry booster pump, with high efficiency, low noise, stability and reliability;
4. Online water quality monitoring and control of purified water production equipment, real-time monitoring of water quality changes, ensuring water quality safety;
5. Fully automatic electronic control program, with optional touch screen operation for easy use;
6. Personalized design that meets local water quality needs.
5、 Characteristics of filling machine:
2. Fully functional: The whole machine integrates flushing, filling, and sealing functions.
3. Application scope: It is an ideal equipment for the production of mineral water, distilled water, and purified water
6、 Working principle:
Close the air leakage protection switch and turn on the emergency stop switch. The power indicator light on the panel lights up, indicating that the power supply of the machine is connected and the PLC is powered on. Turn on the 'selection switch' # 160; Set to 'Auto' # 160; Press the 'Start Switch' button once to control the AC contactor of the transmission motor to close, and the machine will start working.
When an empty bottle is inserted into the empty bottle position and the empty bottle detection induction switch is pressed (the flushing signal is sent out by the empty bottle detection induction switch in the bottle washing inlet area), the bottle washing drive motor starts running, carrying the empty bottle into each flushing and disinfection station through the chain and bottle holder.
The rinsing bottle passes through six workstations: the first workstation is drip drying, and the second, third, and fourth workstations all use washing and disinfecting solutions for rinsing; The fifth station is for rinsing with clean water, and the sixth station is for rinsing with pure water.
When the transmission motor runs with an empty bottle and enters the positioning induction area with the induction piece on the chain, the positioning induction switch sends a signal to stop the transmission motor, and at the same time, the flushing bottle water pump starts to perform the corresponding flushing and disinfection work (the flushing time is set and controlled by the PLC program);
After rinsing, the cleaned empty bottles are conveyed by the bottle washing transmission mechanism and fall onto the bottle pushing rack. The bottle pushing cylinder works to push the empty bottles to the filling position, aligning the filling nozzle with the water bottle mouth. After the pure water rinsing is completed, the filling water pump starts filling.
(The filling time is adjusted by the user according to their needs). When the filling is full, the PLC sends a control signal, the filling solenoid valve closes, and the water filling stops. After the filling is completed, the next water bottle is used to send the filled water bottle to the capping area for capping, and then to the capping area. The capping cylinder drives the capping device to press the bottle cap tightly. At this point, a washing and irrigation cycle is completed.
7、 User needs to know:
① Users should provide detailed information on raw water analysis so that our company can make relevant selection and arrangement calculations based on it.
② Users should specify the water quality requirements, usage, and water production volume of the produced water.
③ We have multiple models of pressure vessels, membranes, accessories, etc. If the user specifies otherwise, we will do our best to meet the requirements.
④ Provide installation and debugging services for equipment designed and sold, as well as training for user operators.
⑤ We implement the principle of one-year equipment warranty and lifetime service for users, establish records, and provide tracking services to ensure quality levels.