Bottled water high-speed machine

The automatic filling production line for mineral water combines the functions of flushing, filling, and sealing on one machine, achieving automation throughout the entire process. It is suitable for filling juice drinks, fruit tea drinks, and non carbonated beverages such as mineral water and purified water in high-temperature resistant polyester bottles. The machine is made of high-quality SUS304 material, and the main components are precision machined by CNC machine tools. The whole machine uses advanced photoelectric detection to check the operation status of each component, with the functions of no filling without bottles and no capping without bottles, and has a high degree of automation.

1. The automatic mineral water filling production line is mainly used for beverage operations: this machine integrates flushing, filling, and capping functions into one

2. The entire process is automated, suitable for filling juice and mineral water in polyurethane bottles and plastic bottles, and can also be hot filled with temperature control devices,

3. The adjustment of bottle shape for each part is achieved by rotating the handle, which is easy, convenient and fast,

4. Filling method: Adopting a new type of micro pressure filling, the filling speed is faster and more stable, so compared with machines of the same specifications, this machine has higher output and greater efficiency.

5. This machine adopts advanced OMRON programmable frequency converter (PLC) to control the automatic operation of the machine. The bottle feeding chain adopts variable frequency speed regulation, which cooperates with the host variable frequency to make the bottle feeding operation more stable and reliable. The operation status of photoelectric detection components is highly automated and easy to operate. On this basis, the filling part of this machine has been modified to form a low vacuum filling method. Suitable for glass bottle filling of alcoholic beverages, soy sauce, and other materials, its sealing method can be equipped with metal anti-theft caps and plastic caps, making it an ideal equipment for beverage manufacturers.

The bottles of the automatic mineral water filling production line are conveyed through the air duct and then transferred to the three in one bottle washing machine through the bottle shifting star wheel. The bottle washing machine is equipped with a bottle clamp on the turntable, which clamps the bottle mouth and flips it 180 ° along a guide rail to make the bottle mouth downward. In a specific area of the bottle washing machine, the bottle clamp nozzle sprays bottle washing water to flush the inner wall of the bottle. After rinsing and draining, the bottle is clamped by the bottle clamp and flipped 180 ° along the guide rail to make the bottle mouth face upwards. The cleaned bottles are exported from the bottle washing machine through the bottle shifting star wheel and transported to the filling machine. The bottles entering the filling machine are held by the bottleneck pallet and lifted up by the cam action, and then the filling valve is pushed open by the bottle mouth. The filling adopts gravity filling method. After the filling valve is opened, the material completes the filling process through the filling valve. After the filling is completed, the bottle mouth descends and leaves the filling valve, and the bottle enters the capping machine through the bottleneck transition wheel. The anti rotation knife on the capping machine locks onto the bottleneck, keeping the bottle upright and preventing rotation. The capping head keeps revolving and rotating on the capping machine, and under the action of the cam, it achieves the actions of grabbing, covering, screwing, and removing the capping, completing the entire capping process. The finished bottles are transferred from the capping machine to the bottle conveyor chain through the bottle dispensing wheel, and then transported out of the three in one machine by the conveyor chain.

(1) The automatic filling production line for mineral water has a compact structure, complete control system, easy operation, and high degree of automation;

(2) Changing the bottle shape only requires replacing the star wheel and arc-shaped guide plate of the cap part;

(3) All parts in contact with materials are made of high-quality stainless steel, with no dead corners in the process and easy to clean;

(4) Using high-speed filling valves, the liquid level is accurate and there is no liquid loss, ensuring the requirements of the filling process;

(5) The sealing head adopts a magnetic constant torque device to ensure the quality of the sealing and will not damage the bottle cap;

(6) Adopting an efficient lid system with complete self-control and protection devices;

(7) Equipped with comprehensive overload protection devices, it can effectively protect the safety of equipment and operators;

(8) The control system has functions such as production speed control, missing cap detection, automatic bottle stop, and output counting;

(9) The main electrical and pneumatic components are made of world-renowned brand products;

(10) The whole machine operation adopts advanced touch screen control, which can achieve human-machine dialogue operation.