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E-mail
bencol@ymjkj.com,lb.li@ymjkj.com
- Phone
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Address
Building B, Building 12, Yangxifang Industrial Zone, Datian, Hongxing Community, Songgang Street, Bao'an District, Shenzhen City
Shenzhen Yuanmingjie Technology Co., Ltd
bencol@ymjkj.com,lb.li@ymjkj.com
Building B, Building 12, Yangxifang Industrial Zone, Datian, Hongxing Community, Songgang Street, Bao'an District, Shenzhen City
The main functions of the device are:
01. Constant tension winding, independent servo control for winding, material breakage alarm protection, automatic inflation of the inflation shaft;
02. Each layer has a material receiving platform for easy material exchange, user-friendly design, and easy operation;
03. Adopting a high-precision correction system with real-time monitoring by ultrasonic sensors, the material in motion is corrected in real-time with a correction accuracy of ± 0.1mm, ensuring the composite accuracy of the label;
04. The power unit is composed of anti-static and anti sticking rubber rollers and precision hard oxidation rollers to prevent the chips and materials from being crushed during material movement. Anti static treatment of the power roller ensures that the chip is not damaged by static electricity;
05. After the materials enter each power unit, or composite, die-cutting station, there is a set of ion anti-static mechanism to eliminate the static electricity generated during material production, ensuring that the chips or materials are not damaged by static electricity;
06. According to different products, 0-3 sets of equipment can be selected for adhesive coating, with intermittent or continuous adhesive coating options available; High precision pressure regulating valve ensures stable adhesive volume during production speed switching;
07. Unique cutting mechanism, which can cut antennas with different spacing during production and re attach them to the roll material. The sensor monitors the position, and the spacing can be set with parameters, making it flexible and convenient. When producing wet Inlay,
This mechanism can cooperate with the labeling mechanism to peel off the wet inlay and transfer it to the strip, achieving the transfer of wet inlay;
08. After each layer of material is composite or die cut, a visual system can be installed to detect the size of the composite and die cut online, and automatically alarm and stop the machine;
09. The composite mechanism adopts anti-static, anti adhesive, and anti pressure packaging rubber rollers combined with precision machined metal rollers to ensure that the product is not damaged and runs smoothly;
10. High precision round die cutter, 2-3 sets optional, high-precision sensor precise positioning to ensure die-cutting accuracy, different products can choose different die-cutting shapes of die-cutting cutters;
11. High frequency or ultra-high frequency card readers are optional. Before receiving materials, the chips are checked for quality, and bad labels are marked with inkjet dots. After cutting double row or above products, multiple sets of detection and marking can be added;
12. Reserve card, bill or tag transfer stations, which can be customized and installed according to needs. At the same time, cards or tags and bill receiving boxes can be installed according to different products;
13. For small batch orders, an optional strip retraction mechanism can be provided to adjust the die-cutting spacing;
14. Install a hydraulic detection system on the die-cutting mechanism to monitor the die-cutting pressure in real-time, control the die-cutting depth, and ensure die-cutting accuracy;
15. The gap between each group of composite rollers can be adjusted through a pressure gauge according to different products, with an adjustment range of 0-2mm and an adjustment accuracy of 0.05mm;
16. Automatic collection of waste materials after die-cutting, and neat collection of roll materials;
Main configuration of the equipment:
Main control system: Keyence PLC+PC servo system: Mitsubishi, Japan
Vacuum cleaner: Domestic cylinder: Japan SMC
Screw rod: Taiwan silver guide rail slider: Taiwan silver
Power supply: Taiwan Mingwei Electromagnetic valve: Japan SMC
Vacuum Generator: Japan SMC Vacuum Pump: Japan SMC
Tension Control: Domestic/Imported Optional Reduction Motor: Imported
Correction System: Domestic/Imported Optional Glue Coating System: Domestic/Imported Optional
Technical Specifications:
Overall dimensions: approximately L4820 * W1230 * H2200 mm
Weight: Approximately 2500kg
Power supply: AC380V 50/60HZ 70A
Power: 35KW
Gas source: 6KG/CM ²
Gas consumption: 300L/MIN
Control mode: PLC
Outer diameter of coil material: Max. 600mm
Inner diameter of coil material: 76mm
Composite accuracy: ± 0 2~0.3mm
Applicable materials: Dry Inlay or Wet Inlay of different sizes
Substrate width: 20mm -180mm Width can be produced in single or multiple columns according to requirements
Capacity: 60-90M/Min
Qualification rate: 99.9%