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Gongyi Sanyou Machinery Manufacturing Factory

  • E-mail

    hnsanyou@163.com

  • Phone

    13592411461

  • Address

    500 meters south of Gongyi South Expressway exit in Henan Province

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Horizontal spiral centrifugal oil residue separator

NegotiableUpdate on 10/02
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Place of Origin

Overview

Horizontal spiral centrifugal oil residue separator 1: Overview: Thank you very much for the concern and support of our customers towards "Sanyou Machinery". All employees of "Sanyou Machinery" have been committed to product research and technological upgrades to repay the love of our customers. "Practical innovation, serving society, survival through quality, and development through reputation" has always been our business philosophy at "Sanyou Machinery"

Product Details

Horizontal spiral centrifugal oil residue separator


1: Overview:

Thank you very much for your concern and support for "Sanyou Machinery". All employees of "Sanyou Machinery" have been committed to product research and technological upgrades to repay the love of our customers. "Practical innovation, serving society, survival through quality, and development through reputation" has always been our business philosophy at "Sanyou Machinery". The horizontal screw centrifugal oil residue separator, which took more than two years to complete, was successfully tested in November 2010, marking another technological advancement in the oil filtration industry by adopting media free filtration.
2: Principle:
The SYLX-170 horizontal screw centrifugal oil residue separator is based on the dynamic principle of the solid and liquid phases in the mixed liquid moving in different directions in the high-speed rotating screw drum: the liquid phase moves downwards and the solid phase moves upwards. It uses a variable diameter drum and a variable diameter screw, as well as the speed difference between the two, and utilizes a high-speed centrifugal separation factor of 5000 revolutions per minute to keep the particles and solid phases in a highly dynamic state. They quickly separate along the spiral blades and the horizontal drum's variable diameter, with one side producing oil and the other side producing slag.
3: Performance:
Automatic separation of oil residue, formation of residue, clear oil quality, continuous operation, high output, capable of filtering 400kg of crude oil per hour, superior to all other centrifugal filtration equipment, is currently an advanced technology equipment in the oil filtration industry. Because of the automatic separation of oil residue, it can be said that this machine can solve all problems in oil treatment, such as the sesame paste after stone grinding in traditional sesame oil production, which has a much higher oil extraction rate using this machine. In the industrial field, industrial waste oil recycling, hydraulic oil filtration, and so on.
4: The relevant data in this manual may be slightly missing due to our manufacturer's continuous improvement process and subsequent technological advancements. We hope for your understanding. It should be noted that the leaders and main employees of our "Sanyou Machinery" have nearly 20 years of experience in oil pressing. They have accumulated rich experience in mechanical technology performance and practical technology. With the informatization of market technology and the trust and support of our customers, we firmly believe that "Sanyou Machinery" will be the advanced in our industry.
5: Instructions for use
1. Equipment name: Horizontal screw centrifugal oil residue separator
2. Model: SYLX-170
3. Technical parameters:

model
Technical Specifications
unit
SYLX-170
Drum form
Cylindrical cone shape
Drum diameter x drum length
mm
170×580
High speed drum
r/min
5000
Separation factor
1900
Motor power
KW
3
processing power
kg/h
400
Overall dimensions
Length x Width x Height mm
1000×1100×1000
total machine weight
kg
300

4. Machine structure: The SYLX-170 horizontal screw centrifugal oil residue separator consists of a P removal system, a horizontal screw settling system, a crude oil conveying system, a transmission and lubrication system, electrical control, and a frame.

6: Operation and use
Purchase and installation: The cement foundation must be level and firm, placed in a convenient location for operation and use, and there should be flexible joints at the connections of the lines and pipelines connected to the centrifuge;
The suspension is directly pumped into the centrifuge using a gear pump. The concentration and viscosity of the feed affect the feed flow rate and yield. Large impurities and particles, especially metal blocks, should be avoided in the oil;
Before starting up, the refueling of each lubrication system should meet the requirements, check whether each feeding pipe is tightened and correct, all connecting bolts should be tightened, whether the pin shaft is loose, and whether the belt tension is moderate;
Start the motor and check if the pulley rotates clockwise and if there are any abnormal friction sounds;
Start the motor, run it in idle mode, and eliminate any rubbing or poor transmission noise;
Check the operation, whether the machine temperature and separation performance are stable, whether there is leakage, whether the working current is normal, and whether there is significant fluctuation in current. Normal operation requires the bearing temperature to be ≤ 75 ℃. If it is too high, the machine should be stopped for inspection and troubleshooting;
Before stopping the machine every day, it should be cleaned with an appropriate amount of clear liquid, rinsed until there is no sediment, and then discharged. The machine can only be stopped after the clear liquid is clear to prevent solid phase bonding inside the drum.
7: If the installation and debugging are completed and everything is normal, enter the practical operation:
Raw oil with a certain temperature is subjected to deprotection. After adding an appropriate proportion of hot salt water and stirring, it enters a stainless steel drum for deprotection. After circulating for a few minutes, the oil pump is started and enters the centrifuge for filtration. The deprotection cycle time and separation time are adjusted according to the characteristics of the material and process requirements to achieve better separation effect.
In case of emergency during actual use, the machine can be shut down for maintenance without cleaning.
8: Regular maintenance:
The belt drive should be checked every other day, and the bolts in each part should be tightened. It should be checked every day when the machine is turned on, and the fixing of various electrical components should be checked once a week. The bearing temperature should be checked in a timely manner, and the shock absorber foundation should be checked once a month. All parts of the machine should be kept clean and free of dust deposits. Attention should be paid to the proper operation and fastening of each oil pipeline. After daily shutdown, the main power supply should be in a power-off state.
9: Malfunctions and troubleshooting:
Unclear liquid phase: ① The processing capacity is too large, and the feeding amount should be reduced; ② The time for hydration and phosphorus removal should be appropriately extended and the hydration ratio adjusted; ③ If the liquid temperature is too low, the separation liquid temperature should be increased.
Large machine vibration: ① It is normal for the machine to have moderate vibration when it reaches or drops to a certain speed; ② Bearing damage should be identified or replaced; ③ The propeller has wear and tear, and the propeller and shaft should be modified or replaced; ④ Loose damping feet; ⑤ The machine vibration should be eliminated with the idea of easy to difficult first. If it cannot be eliminated, contact the manufacturer in a timely manner.
List of vulnerable parts:

name
Specifications
quantity
standard code
Deep Groove Ball Bearing
TIMKEN-6212-2RS
1
TIMKEN-6209-2RS
1
HRB-6210-2
2
Skeleton rubber oil seal
TC60×90×8
1
TC60×85×8
1
TC30×50×8
3
Polyurethane synchronous belt (steel wire)
AT10-1080-28mm
1
8M-1080-28mm
1