Large scale instrument cleaning machine

Product Overview:

Large scale instrument cleaning machines are mainly used for various types of large glassware, filling line components, tablet press components, stainless steel filter shells, mixing drums, fermentation tanks used in the pharmaceutical industry and food enterprisesAutomatic cleaning, disinfection, and drying of PP buckets, connecting hoses, various connecting fittings, and other items. It can also be used for animal cages, water bottles, feed boxes, etc. in experimental animal breeding.

Product Details:

Workflow:1. Basic cleaning process example: manual loading → program startup → pre washing → cleaning solution cleaning → rinsing → neutralizing solution cleaning → injection water rinsing → hot air drying → cooling → manual unloading

2. The cleaning program can achieve free setting and storage of operating parameters, such as water source selection, cleaning temperature, running time, cleaning solution dosage, cycle times, etc.

Cleaning system:

1. European original imported circulation pump (single pump or double pump), flow meter monitors the inlet water volume to achieve matching of cleaning pressure and water flow rate;

2. Cleaning agents are automatically and quantitatively added using a peristaltic pump to ensure cleaning effectiveness;

3. Standard configuration includes 2 water outlets (optional 3), which can simultaneously connect to tap water and pure water (injection water). Special inlet requirements can be customized according to requirements;

4. Multi layer cleaning basket frames are independently and parallelly filled with water to ensure consistent pressure on each layer of basket frames; The cleaning chamber has two rotating spray arms at the top and bottom; The cleaning basket frame and spray arm are respectively supplied with water by two independent water pumps;

Drying system:

1. Composed of a circulating fan, sanitary air heater, and high-efficiency air filter;

2. When drying, hot air quickly blows dry the inner and outer surfaces of the items through the nozzles of the spray arms at the top and bottom of the cleaning chamber, and the spray column of the cleaning basket frame;

3. Adopting HEPA high-efficiency filters to ensure the cleanliness of dry air and prevent secondary air pollution of clean items;

4. After drying, the container can be quickly cooled to ensure the safety of users when taking it out for use;

Structural design:

1. The cleaning chamber is made of 316L stainless steel material, with a rounded internal structure and no cleaning dead corners;

2. All circulation pipelines and components in contact with cleaning water are made of stainless steel and polytetrafluoroethylene materials;

3. The top of the cleaning room can be equipped with internal lighting to facilitate visual inspection of the cleaning condition;

4. Adopting hollow double-layer tempered glass doors for thermal insulation and noise reduction; Automatic door lifting design, easy and effortless operation; Design front and rear double door structures and manual door opening and closing structures according to specific user needs;

5. The silicone rubber sealed after the door is closed is automatically compressed using autonomous stamping technology to ensure the airtightness and water tightness of the door seal;

6. Optional transfer vehicle for easy access and cleaning of basket racks;

Control system:

1. Siemens or equivalent quality PLC programmable control system, 7-inch/10 inch LCD touch screen;

2. Equipped with 10 standard programs and 10 custom programs, it can set various name modes such as Chinese, English, numbers, etc;

3. Equipped with self checking function for main functional components, capable of starting and stopping individual components, and checking their working status;

4. The control system can prevent dust and moisture from entering, and the operation control board is placed next to the equipment for easy operation;

5. Equipped with power-off memory function, the device can temporarily power off during program execution due to unforeseen circumstances, and can continue to operate in the program state before the power-off after being powered on again;

Security protection:

1. The equipment is equipped with an emergency stop switch, which can immediately cut off the power in case of an emergency to stop the operation of the equipment;

2. The equipment has real-time water leakage monitoring function and multi-layer filtering device;

3. The automatic sensing device for the operation of the lifting door stops the movement immediately in case of abnormalities, preventing accidents such as hand gripping, collision, and squeezing caused by the basket frame not being in place or misoperation;

4. After the equipment cleaning is started, the door automatically locks and cannot be opened; The cabin door can only be opened after the entire process is completed and the vessel has cooled down;

5. Set up strong current distribution boxes and weak current distribution boxes separately, isolate them from each other and lock them; The high-voltage distribution box is equipped with multiple lockable conversion switches that can be opened and closed separately to control the on/off of various component circuits;

6. Alarm function: circulation pump overheating, abnormal water heating, abnormal air heating, lack of cleaning solution, abnormal water inlet, overflow alarm, etc;

Audit Tracking:

1. Third level password permission management, including superuser permissions to add other account names and passwords, and the ability to set two types of permissions: "operator" and "administrator";

2. Cleaning and alarm records can store over 2000 records and can be easily searched and viewed on the screen;

3. The cleaning machine records and alarm information can be exported to a USB drive in an immutable PDF format; You can also install a printer to print all relevant records in real-time;

4. Cleaning record content: including equipment number, equipment name, equipment model, program name, operator, start time, end time, cleaning steps (time, temperature, cleaning agent), fault name, etc;

5. Traceability: Equipment operation and parameter changes will be automatically recorded and stored by the system;

Cleaning verification:

1. A complete verification document system, including DQ, IQ, OP, FAT, SAT, assisting the purchaser in PQ, etc;

2. Multiple performance testing schemes: cleaning effect coverage verification, conductivity verification, TOC verification, and residue verification;

3. Complies with industry standard JB/T14106-2020;

Product Parameters: