PET bottle carbonated beverage production line

The carbonated beverage equipment is made of stainless steel material. The carbonated beverage equipment has the characteristics of reasonable structure, advanced technology, convenient operation, and wide applicability, making it an ideal production line unit for small and medium-sized beverage manufacturers.

The carbonated beverage equipment combines the functions of flushing, filling, and sealing on one body, achieving automation throughout the entire process. The carbonated beverage equipment is suitable for filling beverages containing carbon dioxide gas such as cola, Sprite, and carbonated beverages. The carbonated beverage filling production line is equipped with precise CO2 pressure control and stable liquid level control; There are multiple protection alarm devices for stuck bottles, missing bottles, missing caps, overload, etc., to ensure the quality of the products.

The carbonated beverage filling and washing machine is mainly used for washing new bottles of carbonated beverages, carbonated beverages, water and other products. Then send the bottle to the filling machine for product filling.

PET bottles are fed into the equipment by a bottle sorting star wheel, clamped by a clamp and flipping mechanism, and then turned downwards. After rinsing with sterile water and draining, they are automatically flipped upwards and transported to the filling machine by a bottle discharge star wheel. The main structure of the equipment, the parts in contact with the flushing medium, and the external protective cover are all made of high-quality stainless steel materials; Open gear transmission.

A brand new stainless steel clamp with a simple structure and easy adjustment; The contact area with the bottle mouth is small, effectively avoiding secondary pollution of the bottle mouth.

The bottle washing machine is equipped with a water collection tray to recycle the bottle washing water

When flushing bottles, the flushing volume per bottle is 105ml/s (at 0.25MPa)

The filling valve adopts an isobaric mechanical valve, which is fast and sensitive for filling, and has high liquid level accuracy for filling. The centering guide adopts a guide rod type centering and a unique bottle mouth clamping technology to ensure accurate sealing between the bottle mouth and the filling valve, reducing the phenomenon of material leakage from the bottle mouth. The main transmission adopts gear transmission and open combination transmission, which has high efficiency, low noise, long service life, easy maintenance, and sufficient lubrication. The main motor speed of the machine is controlled by a frequency converter, and the carbonated beverage equipment adopts stepless frequency conversion speed regulation. The bottle guide system has a simple structure and can be quickly and conveniently changed according to the bottle type. The whole machine adopts a bottleneck structure for conveying.

The capping part will be used to screw the caps sorted by the capping machine onto the bottles that have already been filled, and then transported to the subsequent process by the conveyor chain.

1. The gas containing equipment adopts direct connection technology between the air duct and the bottle feeding wheel, as well as full process bottleneck transmission technology.

2. The high-speed line adopts bottle clamp transmission technology, which allows for more freedom in bottle shape changes and a simpler working surface inside the unit.

3. The three in one unit completes the three processes of bottle washing, filling, and sealing in one go, with minimal bottle wear, accurate and stable transmission, and convenient bottle type replacement.

4. The specially designed all stainless steel bottle punching machine has a sturdy and durable bottle clamp that does not touch the threaded part of the bottle mouth, avoiding secondary contamination of the bottle mouth.

5. Pressure bearing hydraulic cylinder, circular hydraulic cylinder is used for high-speed lines.

6. High speed and high flow isobaric filling valve, fast filling speed, accurate liquid level without liquid loss.

7. All parts in contact with liquids are made of high-quality stainless steel materials or food grade engineering plastics, which comply with national food hygiene standards.

8. The bottle bottom support plate of the bottle dispensing wheel adopts a spiral descent method, and changing the bottle type does not require adjusting the height of the bottle dispensing conveyor chain.

model	production	power	size	weight
DCGF18-18-6	3000 to 5000 bottles/hour	5 Kw	2350X1700X2300MM	3800 Kg
DCGF24-24-8	6000 to 7000 bottles per hour	6 Kw	3200X1900X2300MM	5000 Kg
DCGF32-32-8	8000 to 10000 bottles/hour	8 Kw	4300X2000X2300MM	6000 Kg
DCGF40-40-10	10000 to 12000 bottles/hour	12 Kw	4500X3500X2300MM	9000 Kg
DCGF50-50-12	12000 to 15000 bottles/hour	15 Kw	5000X4200X2300MM	12000 Kg
DCGF60-60-15	15000 to 20000 bottles/hour	15 Kw	6000X5000X2300MM	15000 Kg