Small automatic SMT production line QS-5128

(1) Small automatic surface mounting machine x 1

Desktop SMT Machine Upgraded QS-1258

Product Introduction

A small desktop placement machine specially developed for research and development laboratories, electronic product enthusiasts, and small and medium-sized enterprise assembly lines. The main features of this machine are small size, fast mounting speed, high mounting accuracy, simple operation, stable operation, and affordable price. Can accurately mount 040206030805120612103528550, SOP, etc. Not only can it help you avoid the instability caused by manual installation, but it can also greatly reduce labor and rental costs and increase unit production capacity. Except for the inability to perform automatic substrate transfer function, all other functions are basically comparable to imported surface mount machines. It is a chip processing artifact worth choosing and owning!

Main technical parameters

Model: Desktop SMT Machine Upgraded Version

Circuit board area: 20mm * 20mm~220mm * 200mm

XY axis movement range: 305 × 350mm

Z-axis movement range: 15mm. Number of mounting heads: 2.

Number of material stations: 15 (8mm=12 stations, 12mm=2 stations, 16mm=1 station)

SMT speed: 5000cph

SMT accuracy: ± 0.025mm

Original size: 0402-5050, SOP (strip width: 8MM, 12MM, 16MM)

Equipment dimensions: 830mm in length, 455mm in width, and 285mm in height

Vacuum pump: -92KPA (built-in) (silent air pump)

Number of air pumps: 2 (built-in) (silent air pump)

Power supply: 220V, 50Hz (can directly switch to 110V AC [outlet])

Power: 200W

Weight: 45kg (approximately 25kg without packaging)

Volume: 0.31 cubic meters

Product characteristics

The dual mounting head design allows for the simultaneous installation of two suction nozzles, enabling the simultaneous mounting of small CHIP components and integrated circuits;

Equipped with vacuum detection and automatic material replenishment function; If the component is sucked off, it will be thrown into the automatic feeding area and a new one will be sucked and pasted.

Automatic shortage detection, sound prompt; After changing the material tray, you can continue to install it without having to start over.

The dual mounting head and dual suction nozzle can rotate at any angle, from -180 degrees to+180 degrees, and the angle rotation is completed instantly without affecting the mounting time; At the same time, the mounting height of the mounting head can be controlled arbitrarily, with an accuracy of 0.1 millimeters.

Exclusive research and development of automatic feeders, no need to spend money to buy. Configure as 8mm=12 stations, 12mm=2 stations, 16mm=1 station; The nylon strip of the material tray is automatically peeled and collected, with patented design and extremely strong reliability. Easy to replace, no need for additional devices or hanging heavy objects.

A simple and easy to understand Chinese operating system that allows experienced computer users to quickly get started within half an hour to an hour; Exclusive research on the function of collecting coordinates of the light cross cursor, making programming more concise and accurate; Each component can be visually fine tuned online.

The offset of the entire component board can be set, the overall mounting speed can be set arbitrarily, and the mounting speed of individual components can be set arbitrarily.

Wide range of circuit board sizes, 20 * 20-220 * 200 (substrate thickness 0.6-2.0); Support direct import of PCB files, saving a lot of programming time; Support self-learning mode, simpler operation, and can completely eliminate the need for a computer in situations where there are no PCB files or the board is relatively simple.

Support STEP single step operation, subdividing each mounting action for easy user debugging.

The program can be assembled in any number on the SMT machine, and the operation is very simple.

Powerful memory, 8GB flash SD card, supports program storage for over 100 models; Comes with a powerful and easy-to-use software operating system, controlled by a touch screen, without the need for an additional computer; High altitude components with corresponding capabilities 040206030805... 5050 SO-8 packaging;

Lightweight and compact, easy to install, and convenient to transport; Environmentally friendly and energy-saving, with a maximum power consumption of less than 200W and a standby power of less than 80W; multiple guarantees, free logistics and shipping fees, negotiable on-site debugging and training, and a one-year warranty for the entire machine.

All key components are imported, and the best materials lay the foundation for long lifespan.

Standard configuration:

1. Desktop SMT machine upgraded version: 1 unit

2. A set of 4 suction nozzles (0402, 0603, 0805, 1206, 3528, 5050)

3. 8GB SD flash card: 1 card

4. Card reader: 1 unit

(2) SMT solder paste mixer blade x 1

Name: Solder Paste Stirring Knife (Special Stirring Tool for Solder Paste)

Material: The handle is made of wooden material, and the mixer is made of stainless steel material.

Description: Used to stir solder paste, it can make the composition of the solder paste uniform after stirring Easy to scrape tin operation

(3) Manual printing table QS-2430 × 1

A manual printing machine is used to leak solder paste (patch adhesive) onto the solder pads of a PCB (in the middle of the pads) in preparation for the next process. A manual printing machine is used to manually place, position, print, retrieve, and clean the screen boards.

Model: QS-2430

Printing area: 240mm × 300mm

Positioning method: edge positioning or hole positioning

Comparison method: manual fine-tuning

Adjustment direction: front and back, left and right, up and down

Printing accuracy: 0.5mm Bitch QTP

(4) SMT stainless steel scraper x 1

SMT solder paste scraper stainless steel scraper

(5) Vacuum suction pen QS-2008 × 1

Accessories Description: 1 vacuum pump, 2 transparent rubber hoses, 2 aluminum pen tubes, 2 suction cups (6MM), 3 suction nozzles

Vacuum suction pen, can easily hold four sided pins, double-sided pins IC. IC pull-out dedicated

Artificial surface mount pen is an important tool for manual surface mount technology. It mainly simulates the surface mount nozzle of the manual surface mount pen. By using the air pressure difference (reverse vacuum) generated by the manual surface mount pen itself, the surface mount components are directly sucked up from the tape, and then manually placed on the corresponding PADS position. With the adjusted air pressure suction force, the suction force of the manual surface mount pen is less than the adhesion force of the solder paste (surface mount adhesive), and the components are automatically placed on the corresponding PADS

Alternatively, the suction force can be adjusted by adjusting the switch to accommodate components of different sizes and weights.

Artificial patch pens are more stable and efficient than traditional tweezers. The manual placement pen directly picks up materials from the material strip to avoid wasting components, and there is no problem with the orientation of the front and back of the components, making the placement efficiency higher. At the same time, the manual placement pen directly sucks on the back of the components, avoiding tweezers from gripping the edges of the components, damaging the solder pads, and avoiding the formation of solder beads, connections, and bridges. Moreover, using a suction pen to suck and place the back of the IC can avoid phenomena such as false soldering and continuous soldering that may be caused by skewed IC pins.

The combination of manual SMT pens and fully automatic SMT production lines is of great significance for picking up and placing irregular components, and improving the production efficiency of the entire production line. Moreover, when used in conjunction with a fully automated SMT production line, it is not a good alternative for small batch production or testing, as well as for tight production situations.

1. Artificial surface mount machine, pneumatic suction pen with small volume, easy to use, can adjust the air volume freely, and can be used by two people at the same time

2. Used for picking up and installing SMT components

(6) Desktop lead-free reflow soldering machine/reflow soldering QS-5128 × 1

The entire process curve is automatically controlled and can complete double-sided mounting or mixed welding processes

1、 Desktop lead-free reflow soldering machine/reflow soldering QS-5128 product introduction

The QS-5128C infrared reflow oven is a desktop reflow equipment used for the production and maintenance of various process products such as SMT. This product uses high-efficiency far-infrared heating elements and distributed thermocouple temperature measurement devices. By precise control of the microcomputer, the temperature curve of the reflow furnace is controlled more accurately and the temperature of the reflow plane is more uniform. Fully adaptable to the reflow requirements of various alloys and lead-free solder materials. Its temperature curve is precisely adjustable, and the equipment also has functions such as automatic fault detection alarm and automatic shutdown. This product has multiple uses such as reflow, repair, and drying. Suitable for small-scale SMT electronic product production, trial production, electronic product development departments, school training classes, and other units.

1. The operating software is the latest upgraded bilingual display optional operating system in both Chinese and English.

2. The circuit structure adopts an efficient and convenient integrated switching power supply, and uses aluminum silicate high-temperature resistant and environmentally friendly insulation cotton. It has been improved and upgraded in terms of performance structure and operation.

3. It can display temperature curves in real-time, specifically for research and development, teaching, chip testing, and other experiments, meeting international standards for SMT process temperature characteristic curves. The furnace temperature automatically and smoothly goes through preheating, heating, welding, insulation, and cooling according to the time setting, and the temperature curve is smooth without shaking.

4. Customers can also adjust the process curve within the allowable range according to the actual situation.

5. Specializing in the soldering of flip chip and ordinary integrated circuit chips.

6. Powerful function, with circuit board preheater, capable of lead soldering, lead-free soldering, chip aging, and red glue curing.

7. Short preheating time, production can be completed within 3 minutes of startup.

8. Five temperature curves can be set in the welding machine as needed.

2、 Desktop lead-free reflow soldering machine/reflow soldering QS-5128 main technical parameters

1. Input power supply: AC220V/(AC110V order)

2. Working frequency: 50-60Hz

3. Maximum power: 1200W

4. Heating method: infrared radiation and hot air mixed heating method

5. Operating System: QS-5128 Bilingual Operating System in Chinese and English

6. Display mode: graphic mode/text mode optional display mode

7. Working mode: automatic reflow mode, adjustable constant temperature maintenance mode

8. Temperature curve section: preheating section, heating section, welding section, insulation section, and cooling section, totaling five sections

9. Preheating section temperature setting range and time: 70-150 ℃, time: 0-5 minutes

10. Heating section temperature setting range and time: preheating section temperature~220 ℃, time: 0-5 minutes

11. Welding section temperature setting range and time: Heating section temperature~300 ℃, time: 0-30s

12. Temperature setting range and time for insulation section: Welding section temperature - (0-50 ℃)

13. Drawer working area: 220 × 280mm

14. Dimensions: 428 × 350 × 220mm