Tunnel type food sterilization equipment [MGS-G series] Tunnel type food sterilization equipment is a specific application case of tunnel type microwave heating equipment. The equipment adopts multifunctional combination technology and achieves the sterilization effect of food by matching the built-in semi closed steam system; The ZL.7 patent technology for "Internal Temperature and Humidity Environment Controllable Microwave Equipment" provides specific structural specifications. The microwave multi environment technology can be used not only for food sterilization (microwave+steam), but also for thawing (microwave+refrigeration), as well as rapid environmental heating (microwave+electric hot air). Core technology application areas: Tunnel microwave heating technology, food and biopharmaceutical fields, chemical and environmental protection fields
Product Features
1. Industrial tunnel continuous microwave food processing platform, positioned for applications such as heating, curing, sterilization, etc
2. Support product processes within room temperature to 100 ° C
3. Support steam humidification and microwave two in one sterilization process in semi closed systems
4. Support powder, block, and packaged food disposal processes with different paving thicknesses
5. Support internal lighting and observation window system
6. Support auxiliary loading and unloading matching system
7. Support electric material mixing technology
8. Support multi-stage temperature measurement and split control process technology
9. Intelligent control system, temperature and power closed-loop controllable, touch screen human-machine dialogue interface
10. Execution standard: GB5959.6-2008 "Safety of electric heating devices - Part 6: Safety specifications for industrial microwave heating equipment"
11. User customization and expandable features:
Food assisted refrigeration and thawing technology
Technical Specifications
(1) Microwave system
1. Microwave power:
①Rated power AkW/2450MHz (power A selected according to process requirements)
②Adopting industrial grade microwave frequency conversion power supply, suitable for continuous operation
2. Microwave heating chamber design:
①Made of 304 stainless steel welded together, sturdy and reliable, with a single cavity length of 1.1m and a multi cavity linked assembly process;
②Adopting advanced multi-source and multi port broadband feeding to ensure heat balance inside the box;
③Built in LED spotlight lighting system, with transparent windows on the side of the cavity for easy observation of internal material conditions and cleaning;
3. Internal cavity structure: Built in roller system and temperature measurement point
4. The internal semi enclosed system is designed and manufactured using the ZL.7 patented technology of "Internal Temperature and Humidity Environment Controllable Microwave Equipment"
(2) Functional system
1. Disposal system:
①Food grade PTFE conveyor belt, continuous microwave disposal of food
②Built in multi-stage roller system, dynamic material feeding
③Tunnel equipment is equipped with leak prevention and suppression structures, with adjustable opening heights
④Built in steam generator and circulating fan system, with controllable airflow and flow rate
2. Temperature control:
①Temperature range: commonly used working temperature from 0 to 100 ℃ (for curing and sterilization processes);
②According to the material process requirements, thermocouple or infrared temperature measurement is used;
3. Uniform material control:
①Horizontal state: Using PTFE conveyor belt to dynamically transport materials
②Vertical state: using an electric feeder to flip the material
4. Incoming and outgoing material system:
①Set up the feeding bin and select an electric feeding system according to process requirements
②Set up the discharge bin and set up the receiving and cleaning system according to the process requirements
5. Process monitoring:
①LED spotlights are installed inside the microwave cavity for illumination, and the working conditions inside the furnace are monitored through the door observation window
②Set up remote color video monitoring for internal material disposal (optional)
(3) Control system
1. Adopting PLC programming control: good human-computer interaction, integrated control terminal, temperature, time, power, speed are all intelligently controllable
2. Touch screen dialogue window, easy and fast operation, real-time display of time, temperature, and working status of each unit
3. Set up abnormal state monitoring and alarm functions
4. Optional support for remote computer operation and monitoring
(4) Security system
1. The main body of the tunnel equipment adopts integrated assembly technology, with good matching of contact surfaces and microwave shielding protection at the opening
2. The observation window and both side suppressors adopt a λ/4 high impedance microwave anti current suppression structure and load absorption system to ensure the health and safety of operators. The microwave leakage rate is less than 5mW/cm2 (better than the national standard)
3. Both the operating system and monitoring adopt a separate control mode from the device
4. According to on-site requirements, fire-resistant structures can be selected, supporting nitrogen protection and water mist spraying
(5) Complete machine description
1. Equipment power supply: 380Vac/50Hz
2. Equipment water supply: For long-term operation, it is recommended to use a water-cooled microwave system, and a water source (softened water) should be provided on site
3. Appearance dimensions: According to requirements, the length ranges from 10m to 30m
4. The company's products have passed the ISO9001 quality certification system and come with a one-year warranty for the entire machine