WY-3020S-T1 multifunctional horizontal battery cell tensile testing machine

WY-3020S-T1 Multi functional Horizontal Battery Cell Tensile Testing Machine Model: WY-3020S-T1 Product Overview: The testing process of the multi-functional horizontal battery cell tensile testing machine adopts fully digital force, displacement, and speed three loop control, using AC servo motor and control drive system, combined with Italian Haitec gearbox and Taiwan TBI precision ball screw transmission, to achieve the best transmission efficiency and signal-to-noise ratio

WY-3020S-T1 multifunctional horizontal battery celltensile testing machine

Model: WY-3020S-T1

Product Overview:

Multi functional horizontal battery cell tensile testing machineDuring the testing process, a fully digital force, displacement, and speed three loop control system was adopted, using AC servo motors and control drive systems, combined with Italian Haitec gearbox and Taiwanese TBI precision ball screw transmission, to achieve the best transmission efficiency and signal-to-noise ratio.

This testing machine is mainly used for testing precision mechanical tests such as tensile, peel, bending, compression, tear, etc. of samples of solar photovoltaic modules, adhesive products, etc. With the rapid development of the solar photovoltaic industry, the requirements for measurement technology of photovoltaic cells are constantly increasing. The requirements for the practicality, convenience, integration, and intelligence of detection equipment are also increasing. Therefore, we have upgraded our new generation products, which integrate the concept of humanized design, optimize structural design, improve precise control, and make detection easier. At the same time, 20 main grid tests can be carried out at the same time, which not only shortens the clamping and testing time, but also saves a lot of labor costs, greatly improving detection efficiency. Testing the same cell can be at least 10-12 times faster than testing a single group, fully meeting the mainstream of the existing market22 grid, 16 grid lines, 12 grid, 9 grid, 5 gridThe testing requirements for battery cells include multi interval segmentation and fast data processing. It is also compatible with testing various component products and can directly generate test reports for different testing requirements, providing customers with a more convenient testing experience. The data is stored as individual independent data, and the query is based on previous batch and multiple group searches.

Multi functional horizontal battery cell tensile testing machineMain technical parameters:

1. Test force selection: 5kg, 10kg, 20kg, 50kg, 100kg, 200kg;

2. Accuracy level: better than level 0.5;

3. Load measurement range: 0.2% -100% FS;

4. Allowable error limit for test force indication: within ± 0.5% of the indication;

5. Resolution of test force indication: 1/± 500000 of the maximum test force, with no range of resolution throughout the entire process;

6. Deformation measurement range: 0.2% -100% FS;

7. Limit of deformation indication error: within ± 0.50% of the indication;

8. Deformation resolution: 0.0001mm

9. Limit of displacement indication error: within ± 0.5% of the indication;

10. Displacement resolution: 0.0005mm

11. Range of force control rate adjustment: 0.01-10% FS/S;

12. Accuracy of force control rate control: within ± 1% of the set value;

13. Deformation rate adjustment range: 0.02-5% FS/S;

14. Deformation rate control accuracy: within ± 1% of the set value;

15. Displacement speed adjustment range: 0.001-500mm/min

16. Displacement rate control accuracy: within ± 1.0% of the set value when the rate is less than 5mm/min; When the speed is ≥ 5mm/min, within ± 0.5% of the set value;

17. Constant force, constant deformation, constant displacement control range: 0.5% -100% FS;

18. Constant force, constant deformation, and constant displacement control accuracy: within ± 0.1% of the set value when the set value is ≥ 10% FS; When the set value is less than 10% FS, within ± 1% of the set value;

19. Effective test width: 230 × 230mm

20. Effective stretching space distance: 560mm (battery cell peeling test section)

21. Effective stretching space distance: 700mm (vertical component testing part)

22. Overall dimensions of the host (length x width x height): 1400 x 580 x 1700 (mm)

23. Power supply: single-phase 220V 50Hz 500W;

24. Machine weight: approximately 120kg;

Multi functional horizontal battery cell tensile testing machineFunctional Description

1、 Peel off test section of battery cells

1. Large testing platform: capable of meeting the installation and testing needs of various specifications of battery cells from mainstream component manufacturers in the current market.

2. Heating Plate:

Optional installation of electric heating plates to meet testing requirements under specific temperature conditions;

3. Anti collision device:

The sample installation platform has added a specially designed anti-collision device, which can effectively protect the impact between the sample platform and the fixture, and can intelligently sense the impact, control the operation of the equipment online, and protect the sensors.

4. Carefully design and test detailed components

In years of industry application practice, this equipment has carefully designed the installation and adjustment components for equipment testing fixtures and sensors

A、 Adjust the height of the testing fixture to accommodate testing of battery cells of different specifications;

B、 Adjusting the horizontal angle of the testing fixture to obtain the most suitable peeling test angle for testing can be closer to the actual force direction in the application of the sample, and the data is more accurate;

C、 Vernier sensor position adjustment makes it easier to adjust when changing testing jobs;

D、 Specially designed mini testing jaws are convenient for clamping, and small spacing workstations are also suitable for more convenient clamping of short welding strip samples.

2、 Vertical component testing section

The vertical part has complete functions and is compatible with various product tests, making it convenient to change testing jobs:

1. Can be used for testing the bending resistance of battery cells, suitable for three-point and four point bending tests of different specifications of battery cells (applicable to various sizes of battery cells within 230mm * 230mm), with adjustable span size;

2. Can be used for tensile yield strength testing of welding strips (round welding strips, flat welding strips);

3. Can be used for EVA backboard peeling test (applicable to backboard sizes within 200mm * 200mm);

4. Can be used for testing the pulling force of junction boxes, etc.

Software Features:

1. Advanced chip integration technology, professionally designed data acquisition and amplification system, with advantages such as high integration, stability and reliability, and easy use. The control software can automatically obtain detection data such as tensile strength, yield strength, compressive strength, fracture strength, peel strength, elastic modulus, elongation, etc. Open formula editing can automatically calculate the force, stress, displacement, deformation and other data results of any specified point during the test process. The control and data processing of the experimental process comply with the requirements of the corresponding national standards for metallic and non-metallic materials.

2. Control methods: Optional control methods include constant speed, positioning displacement, constant load, constant load rate, constant stress, constant stress rate, constant strain, and constant strain rate;

3. Automatic zeroing: After the experiment begins, the measurement system automatically resets to zero;

4. Automatic shifting: automatically switches to the appropriate range according to the load size to ensure the accuracy of measurement data;

5. Automatic saving: Test data and conditions are automatically saved to prevent data loss caused by forgetting to save them;

6. Batch test: For samples with the same parameters, a batch of tests can be completed sequentially after one setting;

7. Display mode: Data and curves are dynamically displayed during the experimental process;

8. Curve traversal: After the experiment is completed, the curve can be reanalyzed by using the mouse to find the data corresponding to each point on the experimental curve;

9. Curve selection: stress-strain, force displacement, force time, displacement time and other curves can be selected for display and printing;

10. Unit switching: Force units: (g, kg, N, lb), stress units: (kg/mm2, N/mm2, Mpa)

Lbf/in2) Displacement unit: (m, mm, in)

11. Test report: The test report can be programmed and printed in the format required by the user, and can be exported as WORD, EXCEL, or PDF files;

12. Test data: Powerful result data query function, allowing historical test records to be queried at any time through the database;

13. Security protection: When the maximum load exceeds 2-10%, automatic security protection is implemented;

14. It can automatically detect and calculate the mechanical performance indicators of the sample, and can also manually intervene in the analysis process. According to the requirements of relevant standards, the automatic analysis results can be corrected to improve the accuracy of the data;

Random standard accessories：

serial number		name call, name, say, weigh	rule grid	quantity
Main institutional components	001	load cell	MKCELLS 50N high-precision load cell from the United States	twenty
	002	load cell	MKCELL 1000N high-precision load cell from the United States	one
	003	Displacement sensing system	Optical encoder: 2000Hz	one
	004	power system	Communication servo motor	Two sets
	005	Power controller	servo drive	Two sets
	006	Transmission system	Taiwan TBI Precision Grinding Ball Screw	Two sets
	007	speed reducer	Haitec, ItalyPrecision central control gearbox	Two sets
	008	Transmission bearings	Imported high-strength bearings	Six sets
control system	009	Control electrical appliances	Imported automation electrical components	a set
	010	Control motherboard	TH2000 64 bit 20 channel closed-loop measurement control motherboard	a set
	011	Control motherboard	TH2000 64 bit single channel closed-loop measurement control motherboard	a set
	012	test software	TOP-TEST 20 channel battery cell dedicated measurement and control system	a set
Other attachments	013	Test fixture	20 grid battery cell 180 degree peeling test fixture	a set
	014	Test fixture	Welding strip tensile testing fixture	a set
	015	Test fixture	Bus bar tensile testing fixture (junction box)	a set
	016	data processing system	Lenovo Business Computer	a set
factory data	017	Operation Manual	Homework manual, machine and software operation manual	a copy
	018	Product Warranty Certificate	Factory Product Quality Assurance Statement	a copy
	019	Factory Inspection Certificate	Factory Inspection Record Form	a copy
	020	Factory Inspection Certificate	Factory inspection qualification mark	a copy
	021	Equipment Configuration List	List of Key Accessories	a copy
	022	Software CD	TOP-TEST 20 software installation CD and electronic manual	a copy