Walnut Dew Beverage Equipment

What is a plant-based protein beverage：
The milk beverage is made from plant nuts, pulp and soybeans (such as soybeans, peanuts, almonds, walnuts, coconuts, etc.), after processing and blending, and then through high-pressure sterilization or aseptic packaging.
Classification of plant-based protein beverages：
Soy milk beverage: a product made from soybeans as the main raw material, processed through grinding, extraction, deodorization and other processes to produce a non soy flavored product. Its products are divided into pure soy milk, blended soy milk, and soy milk beverages.
Coconut milk: a milky product made from fresh and ripe coconut flesh, pressed into coconut pulp, and mixed with appropriate amounts of water, sugar, and other ingredients.
Almond milk: a milky product made from almonds, soaked, ground, and extracted, and then mixed with appropriate amounts of water, sugar, and other ingredients.
Walnut milk: Walnut milk is a pure natural plant protein beverage. The product is mainly made of high-quality walnut kernels and purified water, and is refined using modern technology and scientific blending. It has a delicate taste and a special walnut rich aroma, suitable for both cold and hot drinks, with a stronger aroma in hot drinks.
Protein drinks: products made by grinding, extracting, and mixing peanuts, pumpkin seeds, sunflower seeds, and other ingredients with water in a certain proportion, and then adding sugar and other ingredients.
The nutritional value of various plant-based protein beverages：
Due to the different raw materials used, the nutritional value of various plant protein beverages also varies; From a functional perspective, walnut juice drinks have a brain boosting effect due to their phospholipid content, while almond drinks have a lung moistening effect. Coconut juice made from coconut is a treasure throughout the body, as coconut meat contains nutrients such as water, protein, fructose, glucose, sucrose, fat, vitamin B1, vitamin E, vitamin C, potassium, calcium, and magnesium, making it suitable for the nutritional needs of men, women, and children.
Process characteristics of plant protein beverage production line：
1. Raw material processing stage
First, screen the peanuts, remove moldy and spoiled particles, wash them clean with water, and remove impurities.
Afterwards, the cleaned peanut kernels will be softened with alkaline solution. Soak in a weak alkaline solution with a pH value of 7.5-8.5 for 2-10 hours. The soaking time depends on the temperature, and the peanut kernels should absorb enough water.
Then discard the colored soaking solution, replace it with a new alkaline solution, heat it to boiling, and discard the colored solution. Remove the red color and bitter taste from peanut kernels, while also inactivating the lipoxygenase in peanut kernels. Prevent fat oxidation from affecting the taste of beverages.
2. Grinding stage
Use a grinder to grind peanuts, paying attention to adjusting the fineness to 0.05 millimeters, so as to produce evenly suspended colloidal particles like natural milk. The amount of water added during grinding is generally 10-20 times the weight of the dried peanut kernels. It is best to use a hot dilute alkali solution at 70-90 degrees Celsius. At this stage, our company's colloidal mill can be used to crush peanuts!
3. Separation and slag removal stage
Wash and stir the separated peanut residue with hot water above 80 ℃ for separation, repeat twice or three times, and extract the remaining water-soluble protein in the residue to improve the quality and utilization rate of peanut lotion. The multiple filtrates are combined and mixed evenly to form peanut lotion. At this time, the pH value is about 6.8-7.1. In this stage, slurry residue separator is usually used to separate peanut residue, and only peanut lotion is left.
4. Sterilization and disinfection stage
Heat the separated peanut lotion to boil. When the temperature reaches 80 ℃ and the liquid surface bubbles slightly, remove the foam with a spoon. When the temperature reaches 94-96 ℃, the liquid surface tumbles and lasts for 1-2 minutes to achieve the purpose of sterilization and disinfection. At this stage, our company's sterilization equipment can be used to sterilize peanut milk.
5. Homogenization stage
Add sweeteners, thickeners, emulsifiers and other ingredients to the boiled peanut slurry, as well as an appropriate amount of nutrient fortifiers, and then homogenize at a temperature of 70-90 degrees Celsius. The homogenized peanut milk is immediately canned and stored at 4 ℃.
Process of Plant Protein Beverage Production Line：
(1) Water treatment section
Explosion pool → quartz sand filtration → activated carbon filtration → precision filtration → primary reverse osmosis → ultraviolet sterilization → aseptic storage
(2) Raw material processing section
Raw materials → soaking → cleaning → rough grinding → fine grinding → slurry separation → filtration
(3) Standard chemical section for blending
Mixing (mixing tank) → Ultra high temperature instantaneous sterilization → Vacuum degassing → Homogenization → Aseptic storage
(4) Filling, sterilization and packaging section
Filling → secondary sterilization
(5) CIP cleaning section
The CIP cleaning system is used to clean the pipes and cans of the entire green tea beverage production line. The main function is to keep the production line always in a smooth state!
Equipment required for PET bottled plant-based protein beverages：
The PET bottle production equipment consists of a complete set of filling and packaging production lines, including water treatment system, raw fruit processing system, blending system, automatic bottle blowing machine, wind conveyor line, UHT ultra-high temperature sterilization machine, capping and sterilization machine, capping and filling three in one machine, bottle pouring sterilization machine, bottle cooling machine, blow drying machine, labeling machine, coding machine, palletizing machine, winding machine, solid bottle conveying system, box conveying system, electrical control system, etc. Optional equipment: automatic bottle sorting machine or manual bottle sorting system, fully/semi automatic bottle washing machine, fully automatic bottle unloading machine, bottle warehouse, labeling machine, carton packaging machine, etc. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 2000 bottles/hour to 36000 bottles/hour (calculated based on 500ml PET bottles).
Frequently Asked Questions for Visiting Users：
1. Question: Are you a factory or a trading company?
Answer: We are a factory that mainly produces complete sets of raw water treatment equipment and juice water filling production lines. Our company has 18 years of production experience. The factory is approximately 5000 square meters. Our equipment has been used by customers from almost 30 countries.
2. Question: Where is your factory located? How should I get there?
Answer: Our company address is 600 meters west of the intersection of Songshan Road and South Fourth Ring Road in Erqi District, Zhengzhou City, Henan Province, at the south of Kexin Beverage Machinery. It only takes half an hour to get to Xinzheng International Airport. Welcome domestic and foreign customers to visit our company.
3. Question: What is the warranty period for your machine?
Answer: After equipment acceptance, a 12-month warranty is provided, and the control system provides a 12-month warranty. Free parts and timely and effective services are provided. After the warranty period, we will provide extensive discounted technical support and after-sales service for life.
4. Question: What are the characteristics of your company?
Answer: We provide turnkey projects for our clients, including pre-sale and after-sales services, supply of the entire production line, design of bottle samples, provision of layout drawings, provision of auxiliary material agency supply information, machine installation and commissioning, staff training, and more.
Wenzhou Kexin Company's business address is located 500 meters west of the intersection of Songshan Road and South Fourth Ring Road in Zhengzhou City, Henan Province. Welcome to visit Wenzhou Kexin Company's Zhengzhou Sales Center from all over the world. Website address: www.tansunshebei.com
Contact Number135Contact person, Manager Zhang.

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