Zhongshan aging vibration instrument eliminates welding stress through high-frequency vibration

Zhongshan aging vibration instrument eliminates welding stress through high-frequency vibration

Vibration aging is actually achieved by applying a certain amount of dynamic energy to each micro lattice of the workpiece in its resonant state, so that the distorted lattice that generates residual stress can slowly restore its equilibrium state, allowing dislocations at stress concentration points to slip and re pin, achieving the goal of eliminating and homogenizing residual stress. Vibration aging, also known as vibration aging machine, vibration aging instrument, and stress relief equipment. Vibration aging is the process of utilizing workpieces (including welded components and machined parts),Forging and casting are a method of vibration treatment at their natural frequencies to eliminate and homogenize residual stresses and achieve stable dimensional accuracy.

In the process of mechanical processing and manufacturing, the stress of the workpiece is accompanied by various machining processes, such as welding, forging, casting, and the internal structure of machining. In special cases, some stresses are beneficial, but in most cases, the stress accompanying the workpiece is harmful. The presence of internal stress in the workpiece can cause deformation in mild cases and reduce its fatigue life, leading to safety accidents in severe cases. Through the application of vibration aging technology, the problem of residual stress inside the workpiece has been solved, achieving the elimination of residual stress inside the workpiece*Not for the purpose of deformation.

During the manufacturing processes of casting, welding, forging, mechanical processing, heat treatment, straightening, etc., metal structural components generate residual stresses inside the workpiece, and the presence of residual stresses will inevitably lead to some adverse consequences. For example, cracks may occur due to a decrease in the actual load-bearing capacity of the workpiece, deformation may affect the dimensional accuracy of the workpiece, and fatigue life of the workpiece may be reduced. The traditional process methods are natural aging and artificial aging, with artificial aging including thermal aging and vibration aging. Zhongshan aging vibration instrument eliminates welding stress through high-frequency vibration

Practice has proven that replacing traditional thermal aging with vibration aging can save energy96%The above. Improve deformation resistance and achieve dimensional stability90%Above, the anti fatigue life is improved80%Vibration aging treatment of equipment workpieces is different from thermal aging, as natural failure imposes limitations on the site, size, shape, and environment. The treatment of workpieces by vibration aging is not limited by the size, shape, weight, etc. of the workpiece, regardless of the site. It can handle workpieces weighing several pounds to several hundred tons without transportation, and can be processed on-site. Aging treatment can be carried out between any processes. Workpieces treated with vibration aging are naturally ineffective, and those treated with heat aging are tens of times more efficient, which can improve work efficiency by hundreds of times. Vibration aging has the advantages of shortening the production cycle, reducing environmental pollution, and simplifying the process for processing workpieces. It is a low investment, fast effect, and high efficiency advantage. The treatment of workpieces by vibration aging usually only requires20---40Minutes, comprehensive effect, significant benefits, have been widely used in some large manufacturing enterprises in China in recent years.

Operation TrainingThe company's training engineers provide free on-site training to new equipment users' operators, and the training ends with the operator's approval and signature, ensuring that the operators learn and excel. Professional sales of vibration aging equipment, complete range of products, *. Free on-site installation and debugging, training for operators.

installation and debuggingFor users who purchase our company's equipment, our company will dispatch experienced equipment installation engineers for installation and debugging. Provide free equipment installation and engineering technical service guidance to provide customers with comprehensive services

Scope of application:Vibration aging is suitable for castings, forgings, welded parts, and mechanical manufacturing equipment such as carbon structural steel, low-alloy steel, stainless steel, cast iron, etc.The treatment of workpieces by vibration aging usually only requires20---40Minutes, comprehensive effect, significant benefits, have been widely used in some large manufacturing enterprises in China in recent years.

2012year10-11During the month, the company was located in Beijing, Shanghai, Guangzhou, Nanjing, Wuhan, Xi'an, Shenyang, Chengdu, Chongqing, and Guiyang10A city held a promotion event for new products and technologies.