New innovative imaging measurement product launched!

Zhongtu Automatic Image Measurement InstrumentThe Novator series combines traditional image measurement with laser measurement scanning technology to achieve precise measurements of surface dimensions, contours, angles and positions, form and position tolerances, 3D spatial morphology and dimensional structures of various complex parts.

Its line laser 3D scanning function can achieve 3D scanning imaging and spatial measurement; The point laser line scanning function can output two-dimensional dimensions such as section height and distance for analysis. Novator also supports strobe lighting and snapshot functions, allowing for high-speed measurements and significantly improving measurement efficiency; Equipped with independent lifting and replaceable RGB light sources, it can adapt to more complex workpiece surfaces.

Product advantages

Stable mobile platform, high measurement accuracy

1. Precision marble machine with good stability and high precision.

2. Precise linear slide rail and servo control system, ultra-low decibel silent motion.

3. Three axis fully automatic programmable detection, realizing batch detection of complex features.

Laser scanning imaging, 3D composite measurement

1. Support point laser contour scanning measurement for contour measurement in the height direction.

2. Support line laser 3D scanning imaging, which can achieve 3D scanning imaging and spatial measurement.

VisionX measurement software supports multiple contour measurements and 3D spatial measurements, seamlessly connecting 2D/3D hybrid measurements.

Strobe lighting source, high-speed hardware aerial photography

1. Equipped with a strobe lighting source, supporting both strobe and normal dual modes.

2. Supports flying mode measurement, increasing measurement efficiency by 5-10 times.

3. Integrate the splicing measurement function of the Zhongtu flash tester and leverage its comprehensive advantages.

Interchangeable RGB meter light and independent adjustable meter light

1. It can replace RGB and white surface lights to adapt to various complex colors and material surfaces.

2. The surface light can be independently raised and lowered for better observation of the sample surface.

3. Support segmented programming control for surface light, transmitted light, and coaxial light in six rings and eight zones.

Automatic measurement, faster batch production

1. The program matches the workpiece coordinate system and automatically executes the measurement process.

2. Support importing CAD drawings and Gerber drawings, coordinate system matching measurement.

3. In the CNC fixed coordinate system mode, batch measurements can be quickly and accurately performed.

Easy to operate, worry free and effortless

1. Equipped with a large format navigation camera to quickly achieve workpiece positioning.

2. It has a lens collision avoidance function, making it easy and worry free.

3. Integrated operation interface, anyone can easily set and measure.

Measurement function

1. Measurement tools: Scan to extract edge points, multi segment to extract edge points, circle to extract edge points, ellipse to extract, frame to extract contour lines, focus points, nearest point, etc.

2. Measurable geometric quantities: points, lines, circles (center coordinates, radius, diameter), arcs, centers, angles, distances, line widths, hole positions, aperture sizes, number of holes, distance from hole to hole, distance from hole to edge, distance from arc center to hole, distance from arc center to edge, distance from arc high point to arc high point, distance from intersection point to intersection point, etc.

3. Build features: intersection point, center point, extremum point, endpoint, two-point line, parallel line, perpendicular line, tangent line, bisector, centerline, line segment fusion, radius drawing circle, three line inscribed circle, two line radius inscribed circle, etc.

4. Geometric tolerances: straightness, roundness, contour, position, flatness, symmetry, perpendicularity, concentricity, parallelism, and other geometric tolerance evaluations.

5. Coordinate system: Instrument coordinate system, point line, two-point X, two line and other workpiece coordinate systems; Image registration coordinate system; The coordinate system can be translated, rotated, and manually adjusted.

6. Quick tools: special tools such as R-angle, horizontal pitch, circumferential pitch, sieve, slot, contour comparison, spring, O-ring, etc. for quick measurement.

7. Support batch tolerance setting, proportion level division, and color customization management.

measurement interface

AI image measurement technology

AI image measurement technology utilizes advanced machine vision and deep learning algorithms to quickly and accurately automatically identify target features, making the measurement process intelligent and unmanned. The image measurement AI automatic edge finding technology of Zhongtu Instrument can greatly improve measurement efficiency and help enterprises build automated, unmanned, and intelligent production lines. Application case:

1. When measuring the edge features of battery back covers in the new energy industry, due to the small difference in edge steps, there are multiple layers of boundary interference and low contrast in the imaging. Automatic batch measurement cannot automatically capture the target edge, so manual measurement is necessary. Zhongtu AI measurement can eliminate multi-layer boundary interference, automatically recognize target edges even with low contrast, improve measurement efficiency by 4.5 times, and eliminate human errors, resulting in more stable measurement data.

2. When measuring the edge line of the frame in the 3C industry mobile phone, due to the irregularity and interference of the boundary, traditional automatic measurement is prone to deviation and can only be manually measured. Even if there are irregular and interfering boundaries, the automatic measurement of Zhongtu AI can eliminate interference and automatically extract the correct position, further improving measurement efficiency.

3. The metal edge boundary is blurry, with too many burrs and uneven curvature. AI measurement can automatically filter out burr interference and accurately extract the boundary.

4. The cylindrical features on black plastic parts have different shapes and unclear edge contours, and traditional automatic measurement is prone to deviation, while AI extraction is precise and stable.

5. Plastic sheet boundaries have many interferences and cannot be automatically extracted. Manual measurement is laborious and labor-intensive, while AI measurement can accurately eliminate interference on the boundaries and extract the correct position.

Application field

NovatorZhongtu Automatic Image Measurement InstrumentIt can be used in fields such as machinery, electronics, molds, injection molding, hardware, rubber, low-voltage electrical appliances, magnetic materials, precision stamping, connectors, terminals, mobile phones, home appliances, printed circuit boards, clocks, cutting tools, and metrology testing.

Partial technical indicators