Complete set of equipment for cream vacuum emulsification

detailed explanation

one、Overview

Stirring and homogenizing liquid washing pot is a major equipment in cosmetics and pharmaceutical production. This equipment has functions such as rapid homogenization, heating and cooling, and has good homogenization and emulsification effects (emulsification fineness up to 1 μ m), good hygiene conditions, high thermal efficiency, reliable electrical control, stable operation, easy operation and maintenance, and low labor intensity

two、working principle

After the materials are mixed and reacted in the water and oil pots through heating and stirring, they are sucked into the emulsification pot by a vacuum pump. The center stirring and polytetrafluoroethylene scraper in the upper part of the emulsification pot always conform to the shape of the mixing pot, sweeping away the wall sticking materials, so that the scraped materials continuously produce a new surface. Then, through the cutting, compression, and folding of the blades, they are stirred and mixed and flow downwards to the homogenizer below the pot. The materials are then cut in the shear joint by the strong cutting, impact, turbulence and other processes generated between the high-speed rotating cutting wheel and the fixed cutting sleeve. The materials are quickly crushed into particles of 200um-0.2um. Due to the vacuum state inside the emulsification pot, the materials are generated during the mixing process. The bubbles were promptly removed. By using vacuum pumping, the produced products are no longer mixed with bubbles during the mixing process, thereby ensuring the production of products that are glossy, delicate, and have good ductility.

three、component

The vacuum emulsifier is mainly composed of a pretreatment pot, a main pot, a vacuum pump, hydraulic and electrical control systems, etc. The materials from the water and oil pots are fully dissolved and then vacuum sucked into the main pot for mixing, homogenization, and emulsification.

four、Application field

Biopharmaceuticals; Food industry; Daily care products; Paint and ink; nanometer material; Petrochemical industry; Printing and dyeing auxiliaries; Paper industry; Pesticides and fertilizers; Plastic rubber; Power electronics; Other fine chemicals, etc.

five、Product Features
The vacuum homogenizer emulsifier is an ideal equipment for producing paste and dense products, integrating functions such as vacuum defoaming, stirring homogenization, heating, and electrical control.

six、Performance and configuration of vacuum homogenizer emulsifier:

1. The mixing adopts stepless speed regulation, which can meet different processes.
2. Advanced homogenizer, using Japanese technology, with good efficiency.
3. All parts that come into contact with materials are made of imported rusted steel materials that meet hygiene requirements.
4. Vacuum defoaming, no bacterial infection, extends product shelf life.
5. The vacuum homogenizer emulsifier has a beautiful and elegant appearance, with a special polishing technique and a mirror like luster.

seven、Scope of application:

Food: reconstituted milk, salad dressing, mayonnaise, ice cream, cheese, dairy beverages, yogurt, fruit juice

Medicine: Cytoplasmic, drug synthesis, vaccines, fat emulsions, suspensions, ointments, formulations

Cosmetics: shampoo, cream, toothpaste, eye black, body wash, carbopol

Chemical industry: synthetic rubber, nanomaterials, resins, asphalt, silicone oil, flocculants, white carbon black, photosensitizers, softeners, dyes, pastes, coatings, bentonite, inks, water-based paints, titanium dioxide.

8Configuration (optional)

The emulsification pot capacity can be customized according to the production volume; Customize 220V or 380V according to voltage requirements

Material: The part in contact with the material is made of stainless steel SUS316L; Other parts made of stainless steel SUS304

Operating Platform: Ladder stool, patterned anti slip aluminum plate, electrical control cabinet

Emulsifying pot working state: vacuum emulsification

Scraping and mixing speed: 0-60 revolutions per minute (variable frequency speed regulation)

Homogenization speed: 0-2880 revolutions per minute (variable frequency speed regulation)

Heating method: electric heating/steam heating

Scope of application: Suitable for the production of any product such as cream, lotion, or liquid wash.