Fully automatic bottling line for fruit juice and vinegar

Equipment Introduction:

This series of fruit vinegar filling machines adopts the principle of servo plunger metering filling, with multiple patent certifications, suitable for liquid filling of various specifications (0.1-1 liters can accommodate up to 2 liters of filling). The equipment adopts a servo system for quantitative feeding, and the measurement can be digitally adjusted on the human-machine interface. It can also set the required measurement for 100ml or 200ml, and the touch screen can be reached at a touch, and the measurement can be fine tuned with a single head. Simple operation, easy maintenance, saving labor costs, and higher production efficiency.

The circular bottle feeding mechanism of the bottle machine is achieved by manually placing bottles onto a circular turntable. The turntable rotates and continuously pulls the bottles into the conveyor belt, which then enters the filling machine for filling. Easy to use, low noise, fast bottle sorting speed, and simple operation are essential components.

Technical Parameter

1. Applicable bottles: Round bottles, square bottles, or hexagonal bottles (able to stand securely)

2. Bottle sorting ability: meets the production needs of the host

3. Power supply: 220V 50HZ

4. Power: 0.2KW

5. Dimensions: 1000 × 1300 × 1100 (can be customized with your company's products)

The fully automatic bottle washing machine is an automatic bottle washing equipment suitable for production lines such as glass bottles. The machine has a reasonable design, rigorous structure, and closed production to ensure that the production process is not contaminated. It is carefully developed based on the digestion and absorption of advanced Italian technology.

Performance characteristics:

1. This machine is mainly used for cleaning and sterilizing glass bottles and polyester bottles before filling, and is suitable for rinsing bottles after brushing and before filling.

2. The washing head adopts an insertion type, and uses an umbrella shaped external high-pressure nozzle to spray the bottle wall in all directions, cleaning comprehensively and saving energy.

3. Using 304 all stainless steel casting pliers and nylon pliers blocks, the bottle is firmly clamped and not easily damaged.

4. The spiral roller and pulley are made of high polymer, which is durable and long-lasting. Easy replacement and maintenance, and adaptable to the operation of various bottle types. Equipped with reliable safety protection measures and automatic protection, an overload clutch protection device is installed at the bottle entry and exit wheel, which automatically stops and alarms when a bottle gets stuck, ensuring safety in production.

5. Smooth operation, all transmission components are placed inside the body, compact structure, and low noise.

6. All parts in contact with the bottle are made of high-quality stainless steel to ensure that the bottle is not contaminated and meets food hygiene standards.

Specification content:

1. Production capacity: 3000-4000 bottles/hour

2. Overall power: 2.25 KW

3. Applicable bottle height: 200-350mm

4. Applicable bottle diameter: Φ 60- Φ 100

5. Water consumption: 0.7m ³/h

6. Flushing pressure: 0.1-0.2Mpa

7. Whole machine weight: 1400kg

8. Dimensions (mm): 2300 × 1750 × 2200

Fully automatic 6-head servo plunger filling machine

1. This filling machine can complete automatic quantitative, automatic filling, and automatic bottle dispensing for different bottle types. It specializes in filling various liquids and viscous fluids, using anti drip and drawing filling plugs, anti high foam product filling lifting systems, positioning systems to ensure bottle mouth positioning, and liquid level control systems;

2. The whole machine adopts high-quality stainless steel frame, and the parts in contact with the material are made of high-quality 316L stainless steel material, which has good anti-corrosion effect. Outsourced stainless steel and tempered glass door covers seal the body, all using sanitary grade pipes, and all connecting parts using quick connect interfaces.

3. Electrical integration and supporting components are all sourced from well-known domestic and foreign brands. Imported components are directly supplied by the brand's domestic first level agents, ensuring quality and stable and reliable operation of the entire machine.

4. Adopting SUS316L stainless steel for one-time molding of aircraft model grade cylinder, the inner wall has no error and higher accuracy. Off duty cleaning can be carried out, making cleaning more convenient.

Based on 11 years of research and development experience in filling machines and market feedback, our company has successfully developed a residual free angle filling three-way valve. The three-way valve has a simple structure and reliable performance. Its biggest advantages are long service life, reliable sealing, and no leakage after long-term use.

6. Optimization of filling machine operation program, capable of storing more than 20 sets of formula parameters. When customers fill materials of different specifications and densities, the parameters can be pre-set and stored, and can be switched with one click during use, making the operation simpler and more convenient, while reducing the technical requirements for operators. The filling adopts a motor lifting structure. When filling different specifications, the filling head height can be adjusted directly on the touch screen with one click, without the need for manual positioning and adjustment, making it more convenient.

7. The servo motor drives a stable double screw transmission mechanism, ensuring high precision of piston movement stroke and achieving precise filling. The ball screw and guide column are installed on both sides, and the ball screw is separately connected to the lifting crossbeam. The replacement of the ball screw is very convenient, and it can be disassembled by one person without disassembling the lifting crossbeam.

8. Food specific tubing: A truly hygienic food hose with oil resistance, antioxidant properties, TC quick connect fittings to prevent hose dripping and have a long service life.

Introduction to cover locking machine

This device is suitable for industries such as pharmaceuticals, pesticides, food, cosmetics, and chemicals. It is mainly used for sealing metal anti-theft caps and aluminum caps on various glass bottle mouths, as well as for threading. This device can be used as a standalone unit or combined with filling machines and other equipment to form an automated production line for operation;