High temperature horizontal sterilization pot

detailed explanation

The high-temperature sterilization pot is mainly composed of a process tank, a hot water tank, a cold water tank, a heat exchanger, and a PLC touch combination automatic control system.

The sterilization pot adopts a simulated temperature control system to design action settings according to the sterilization conditions of different foods. The heating, insulation, and cooling programs can be set at any time, so that each food can be sterilized in good condition, thereby avoiding the situation of large thermal damage under the same high temperature and high pressure sterilization method.

The principle of the pressure control system of the high-temperature sterilization pot is to automatically adjust the pressure in conjunction with the standard mode, and adjust the back pressure according to different situations, which is very beneficial for preventing deformation and damage of the container (formed packaging). Meanwhile, by analyzing and inspecting the T-t recording curve, effective production and quality management can be carried out.

1、 Classification of high-temperature sterilization pots

1. Divided by structure: vertical sterilization pot, horizontal sterilization pot, single pot sterilization pot, upper and lower pot sterilization pot, double pot parallel sterilization pot

2. Divided by heating method: steam heating high-temperature sterilization pot, electric heating high-temperature sterilization pot

3. Divided by sterilization form: steam sterilization pot, spray sterilization pot, water bath sterilization pot, rotary sterilization pot

4. The control methods are divided into: fully automatic control sterilization pot, computer semi-automatic sterilization pot, and manual sterilization pot

2、 Structure of high-temperature sterilization pot

The high-temperature sterilization pot is mainly composed of a pot body, a hot water tank, a cold water tank, a heat exchanger, a PLC control system, and related accessories.

3、 Packaging materials suitable for high-temperature sterilization pots

1. Plastic containers: PP bottles, HDPE bottles.

2. Soft bag packaging: tin foil bags, transparent bags, vacuum bags, high-temperature steaming bags, etc.

3. Tin cans: steel pipes and glass bottle products.

4、 Characteristics of high-temperature sterilization pot

1. This sterilization equipment can reduce steam consumption, and the steam and atomized sterilization water are directly mixed in the sterilization pot to improve the speed of heating and cooling.

2. A small amount of process water is quickly circulated to reach the predetermined sterilization temperature.

3. The temperature distribution formed by the mixing and convection of steam, air, and water when water is sprayed from different angles.

4. Low noise, creating a quiet and comfortable working environment.

5. The kettle is equipped with four movable temperature sensing probes, which can monitor the F value of the food center and the heat distribution inside the kettle at any time, and understand the heat penetration (the time when the temperature reaches the geometric center of the food from the surface of the food) at any time.

6. Pressure control refers to the continuous adjustment of pressure throughout the production process to adapt to changes in the internal pressure of product packaging, resulting in low deformation of the packaging. It is particularly suitable for products with gas containing packaging.

7. The preheating system for process water (optional) can ensure a continuous heating process for insulation and hot filling products.

8. The sterilization water uses softened water (optional) to avoid contamination of the outer packaging caused by water quality problems in the process water.

9. Steam sterilization function (optional).