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Construction Background
The current situation and characteristics of tailings ponds in China:
1. Large quantity and small scale
2. Upstream dam construction is widely adopted
3. Low safety level of tailings pond
4. There are many residents downstream of the tailings pond, which poses a great risk of accidents
5. Weak technical strength of tailings pond
In 2008, on September 8th, the tailings dam of Xinta Mining in Xiangfen, Shanxi Province collapsed, resulting in 277 deaths, 4 missing persons, and 33 injuries
Requirement Analysis - Local Tailings Storage Safety Production Risk Monitoring and Early Warning System
1. Comprehensive monitoring
(1) Risk factor data aggregation and visualization
(2) Real time monitoring and reminders for enterprise security
2. Intelligent evaluation:Comprehensive assessment of safety production risks
3. Accurate warning:Establish a warning model to ensure rapid and unified release of warning information
4. Trend prediction:Monitoring and evaluation of factors such as flood overtopping, damage to drainage system structures, instability of dam slopes, and seepage damage
5. Perception monitoring:Monitoring and perception full coverage
Solution
Requirements for monitoring data of local tailings ponds
According to the "Technical Regulations for Safety of Tailings Pond", the safety monitoring contents of tailings pond are listed as follows:
Ultrasonic water level gauge
Liquid level monitor
rain gauge
Flow monitoring device
high precision
Using the principle of combining phase and time difference to capture data, the data is more stable and accurate
Industrial grade waterproofing to cope with various harsh working conditions
low power consumption
Self developed low-power acquisition program, automatic wake-up of acquisition, built-in battery can be usedMore than 1 month
Easy to install
Equipped with standard installation kit, but equipment installation and debugging take an average of less than 30 minutes
Communication stability
According to the environment, built-in, solar or mains power can be selected, with multiple power supply methods
Automatic error compensation, interference data filtering, packet loss data resend, ensuring no data omissions
Water quality monitoring system
The water quality monitoring and analysis unit is responsible for completing the monitoring and analysis of water samples, commonly including five parameter analyzers (water temperature, pH value, conductivity, dissolved oxygen, and turbidity), COD analyzer, ammonia nitrogen analyzer, total phosphorus analyzer, cyanide analyzer, hexavalent chromium analyzer, heavy metal analyzer, etc.
Slope displacement sensor GPS
A set of GPS solution developed based on the "Tailings Pond Monitoring Specification", which can real-time grasp the movement direction of the dam position
·Adopting the most advanced GPS algorithm
·Original data from each monitoring point at the same time, and simultaneous calculation
·Industrial grade communication protocol TCP/IP protocol, unmanned operation
·Millimeter level calculation accuracy
Infiltration line monitoring
The "Technical Regulations for Safety of Tailings Ponds" (AQ2006-2007) issued by the National Security Inspection Bureau clearly states: "During the operation of tailings ponds, observation should be strengthened, attention should be paid to the changes and distribution of the seepage line depth and escape points of the dam body, and strict control should be carried out according to the design requirements
Install pressure sensors in the observation holes of the dam body to achieve automatic monitoring of the infiltration line.
Steel string pore water pressure gauge
a. Structural miniaturization, with a maximum outer diameter of only 20mm
b. Output high sensitivity, accuracy ± 0.5% pa
c. Design and manufacture high-quality products to ensure long-term stability
d. Stainless steel structure, high waterproof
e. Working principle of vibrating string, digital output
Internal displacement monitoring
fixed typeinclinometer/inclinometer
Standard range:±10°(Vertical)
Sensitivity:<10Arc second(±0.05mm/m)
Accuracy:±0.1%FS
Laser rangefinder
Advantages:Features such as telemetry, weather resistance, and durability.
Measurable values:
Dry beach slopeDry beach lengthThe elevation value of the beach topMinimum safety height
Gantan Monitoring
Binocular vision technology:
Two binocular vision devices are fixed parallel and equidistant, simulating the structure of the human eye. Can construct a realistic three-dimensional scene.
Infrared thermal imaging technology:
In case of bad weather or poor image quality, thermal imaging analysis method will be used. Due to the different specific heat capacities of water and tailings, there is a significant temperature difference.
Ore body detection
With the theme of mining environment monitoring, focusing on mining environment restoration and land consolidation, various monitoring methods are used to collect data. Image data is interpreted through human-computer interaction or model automatic interpretation, and station monitoring data is exchanged for data standardization and big data management. Platform function services are provided, and a visual dynamic monitoring platform is established based on a database composed of graphic images, statistical data, survey and research results, etc.
Solution Value
Meet the requirements of emergency networking
Rapid customized development, in compliance with the Safety Technical Regulations for Tailings Ponds
Easy to deploy
Narrowband wireless deployment, easy to deploy and maintain, reduces the risk of exposed wires
Strong compatibility and scalability
LinkOS platform has strong compatibility and single system access capability. Subsequent expansion only requires adding sensors
Informationization, real-time, automation
It can automatically collect and warn the monitoring information of tailings ponds, achieve real-time and informatization, timely grasp the real-time dynamics of tailings ponds, and provide strong support for tailings pond monitoring
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