Application field
Conventional alloy grades and composition analysis
Widely used for PMI testing of pipes, valves, welds, pressure vessels and their accessories, and compliance testing (PMI) of natural gas pipelines and their components
Complies with the Recommended Practice (RP) 578 of the American Petroleum Institute (API) for material validation procedures for new and existing alloy piping systems. It is a quantitative detection device for carbon content in metal materials.
Quickly identify L and H grade stainless steel, such as 316 and 316L, 304 and 304L.
Corrosion analysis of sulfides in refineries can identify Si as low as 0.02% in metals within 3 seconds.
◆ Flow accelerated corrosion analysis, identifying Cr as low as 0.03% in the metal in a few seconds. Automatically calculating the carbon equivalent of the metal, quickly determining the weldability of the material
The effects of carbon and alloying elements on the weldability of low-alloy alloys are different. Carbon has a greater impact, while other alloying elements can be converted into carbon to estimate the weldability of the welded material. The total converted amount is called carbon equivalent.
The larger the carbon equivalent, the worse the welding performance. When the carbon equivalent is less than 0.4%, the weldability is good; At 0.4~0.6%, the weldability is poor, and preheating and other measures need to be taken to prevent cracks during welding; If it is greater than 0.6, higher preheating temperature and strict process measures are required during welding. Quickly sort aluminum alloys
Common aluminum alloys 6061, 6063, and 1100, 3003 3005 and 3105 can be distinguished and recognized within a few seconds. It takes 30 seconds or more for other technologies to confirm a grade, and it takes a long time to effectively distinguish these three alloys.
Alloys that can quickly identify subtle differences, such as 2014 2024 ; 7050, 7075.
Other apps
Analyze metals (Li, Be, B. Na) and non-metallic elements that cannot be detected by other handheld devices, such as identifying beryllium copper alloy, aluminum titanium boron alloy, and lithium aluminum alloy grades.
Due to the small size of LIBS detection spots, it provides a rapid detection method for the composition of ultra small and ultra-thin materials, coatings, and welds.
New material research and development, such as analyzing F, C, H, O Na in ceramics
Excellent atomic spectroscopy teaching aids for research and teaching in university campus laboratories.
Quick deletion and search of preliminary samples such as laboratory ICP and AAS.
Various law enforcement inspections.
Mode, element, measurement substrate, brand
The curve, elements, body, and brand of pattern alloy C+
Stainless steel C content detection and analysis curve: C, Si, AI, Tl, V, Cr, Mn, Fe, Co, Ni, Cu, Nb, Mo, Se, W
Analysis curve for C content detection of iron-based alloys: C, Si, Al, Ti, V, Cr, Mn (with different contents of Fe). Co, Ni, Cu, Nb, Mo, W, Pb
Measurement body: including but not limited to carbon steel, low carbon steel, high carbon steel, aluminum alloy, low alloy steel, stainless steel, cast iron Waiting for the project.
There are over 500 standard alloy grades in the standard library, and users can customize hundreds of non label numbers that meet their requirements.
Sciaps LIBS uses laser to obtain plasma spectra and adopts argon purification function, which can provide accurate chemical analysis results with a very low detection limit (0.01~0.1%). The portable compact gas cylinder can provide up to 500 tests. When not in use, the gas cylinder outlet is sealed and there is no gas consumption.
The instrument can be connected to an external argon tank, and the hydrogen gas in the argon tank can be connected to the instrument by connecting a valve that matches the exhaust hose. Micro area and micro dot testing
The laser testing point is very small, with only 10um of light, and the SCIAPS excitation spot is not larger than 50um. It can directly analyze the gold fingers on the circuit board that are difficult to distinguish with the naked eye, and is also a tool for detecting solder joints and welding seams.
The high-definition camera and imaging system can aim at micro points and support material fixed-point micro area testing. Low usage cost
The laser level is optical 3B level, with no harm.
◆ No X-rays, no ionizing radiation, no need to apply for a radiation instrument use permit from the government, no need to accept radiation supervision and submit a joint use report to the government.
◆ Safe operation, supporting operators to hold samples for testing.
The detection window is made of sapphire, which has high strength and can reduce the risk of XRF detectors being punctured by various irregular metal processing tailings samples such as chips and strips.
◆ There are no expensive and vulnerable parts such as detectors and X-ray tubes. The subsequent usage cost is low. The laser source and splitter are self-produced components of SciAps, which can provide part level maintenance.
Calibration and Expansion
The internal shutter of the calibration check is also fully automatic calibrated and wavelength scale verified using 316 stainless steel. Drift correction only requires higher precision analysis
The SciAps test mode generation software (PB) allows users to add new elements, expand the scope of calibration curve testing, or add calibration curves. The testing standards created or habitually used by users on OES instruments can be added to Z.
Carbon equivalent formula and calculation (CE), Mn: C ratio, and remaining element total carbon content calibration samples and spectral line drift calibration samples. Android operating platform
Intuitive data management, user-friendly Android system, easy and intuitive user experience, easy to upgrade system, with WIFI, Bluetooth, USB and other data transfer methods and built-in GPS, allowing detection reports to be connected and shared between instruments and mobile phones/PCs. If the software can be run on the Android platform, it can be run on SCIAPS' UIBS