Principle of Vortex Air Pump

Principle of Vortex Air PumpIt is a universal gas source that can be used for blowing or inhaling. It is mainly used for: combustion oxygen reduction machine, cigarette filter forming machine, electroplating tank liquid mixing, atomization dryer, water treatment aeration, screen printing machine, photographic plate making machine, injection molding machine, automatic feeding and drying machine, liquid filling machine, powder filling machine, welding equipment, film machinery, paper transportation, dry cleaning of clothes, cleaning, drying, conveying, powder particles, air dust removal, dry bottles, gas transmission, feeding, collection, environmental water treatment, central dust collection and environmental protection, electroplating, dust removal, food, packaging, filling, glass products, airflow transportation, environmental engineering industry machinery, plastic machinery (dehumidification dryer), printing machinery (screen printing machine), photographic plate making, PCB equipment, electrical equipment, food filling equipment, packaging equipment, cleaning equipment, conveying equipment, water treatment equipment, various combustion machines, pots, environmental protection industry, etc.

Environmental application characteristics:
1. Pressure stability: Excellent operational balance performance, high mechanical precision, and the operating parts have undergone extremely precise balance design, testing, and calibration, resulting in extremely low vibration rate. We have demonstrated through water treatment and electroplating examples that the stirring is uniform and the water wave rolling height is consistent.
2. Ultra low noise: Low noise direct transmission, with built-in noise reduction filters at both the outlet and inlet, which can greatly reduce the noise during operation; According to customer needs, it can be upgraded to run to meet their requirements.
3. Energy saving and environmental protection: The high-pressure fan is made of aluminum material, which transcends the old process of casting pig iron. The impeller does not come into contact with other components, and there is no oil or pollution. It has the characteristics of "high, precision, and light", with high technological content, energy saving, low-carbon, and high-quality * excellent products.
4. Widely used: High voltage fans also use 50/60Hz broadband motors, and different voltage specifications can be selected according to different customer needs; High pressure fans are divided into high air volume and high pressure series, providing customers with more flexibility in their selection.
5. Easy maintenance: Apart from the impeller, the high-pressure fan has no other moving parts, and the impeller is directly connected to the motor without gears or transmission belts, so the reliability is higher, achieving almost no maintenance and saving a lot of operation and maintenance costs!

Structure;
Rotor: composed of shaft, impeller, bearing, synchronous gear, coupling, shaft sleeve, etc.
Impeller: Adopting a gradually opening linear surface for high volume utilization.
Bearing: 3000 type double row radial spherical roller bearings are selected as the positioning end near the coupling end. A short cylindrical roller bearing is selected as the free end near the gear end to adapt to the axial displacement of the rotor during thermal expansion.
Synchronous gear: composed of a ring gear and a hub, making it easy to adjust the impeller clearance.
Body: Composed of a casing and left and right wall panels. The left and right wall panels, as well as the bearing seats and sealing parts installed inside the left and right wall panels, can be interchangeable.
Base: Both small and medium-sized fans are equipped with a common base, while large fans are only equipped with a fan base for easy installation and debugging.
Lubrication: The gears use immersion lubrication, and the bearings use splash lubrication. Good lubrication effect, safe and reliable.
Transmission mode: mainly through direct coupling of couplings. If performance specifications require it, the method of variable speed with triangular pulleys can also be chosen. Elastic couplings are selected for the coupling, which can alleviate impact and compensate for a small amount of axis deviation. Large flow fans can also be driven by steam turbines or other types of motors, in addition to electric motors.

Applications in various industries:
1. Function of vortex air pump automatic paper feeding machine:
The automatic paper feeding machine adopts a loop type paper feeding mechanism; Adopting high-power Tongyou vacuum high-pressure blower, with high air volume and smooth paper suction; Vacuum suction head air path adjustment, enlarged pipeline, updated air valve structure, larger overall airflow, smoother paper feeding process; The suction has been changed from the original bearing guide rail (which is prone to damage) to a bearing sliding plate, which is similar in structure to the Roland machine. The advantage is that it has low faults and can adjust the left and right offset of the two suction heads; Abnormal braking function and sound alarm device; The paper loading platform lifting protection device is equipped with a non-stop paper loading mechanism; Can adjust the position of the wind; ***Large paper load height.

2. The function of vortex air pump in automatic pit paper feeder:
Adopting bottom out suction and paper feeding method, with strong suction belt and high flow high-pressure blower to ensure the phenomenon of five layers of bending. Each belt sucks air under it, using adjustable suction, and each suction belt is equipped with a separate adjustable air volume mechanism; Equipped with electromagnetic clutch and electromagnetic brake, and set on the same shaft of the suction belt, it can smoothly and accurately output paper; Raw cardboard, three-layer, and five layer corrugated paper can also be smoothly output; The pit paper and surface paper adopt synchronous photoelectric control technology to avoid the problem of feeding paper due to insufficient pit paper or surface paper.

3. The function of vortex air pump in coating and bonding host:
The fully automated glue replenishment system for high-pressure blowers automatically detects and replenishes lost glue during bonding through an electronic fluid controller, and cooperates with the glue loss recovery loop to avoid glue loss; The coating system adopts a rolling method to ensure uniform coating and product quality. It uses a phase adjuster to adjust and compensate for the bonding error between the pit paper and the surface paper in a timely manner without stopping the machine during high-speed bonding, thereby improving production efficiency; Smooth bonding of original cardboard, three-layer, and five layer corrugated cardboard with printed surface paper; Human machine interface display, LED digital display can automatically prepare to assess the production capacity of the shift.

4. Vortex air pump used for pressurized conveyor:
The high-pressure blower is driven by a motor; The upper and lower wide rail belts have good paper pressing effect; The pressure regulation adopts a weight type hammer structure, which is simple and convenient; Variable frequency speed adjustment ensures good paper adhesion and smooth drying.
5. Vortex air pump is used for electrical control:
The high-voltage blower motor is equipped with variable frequency speed regulation, which is safe, reliable, and has low noise; Programmable circuit control, easy to operate and maintain; The electrical components are equipped with high-quality configurations to ensure the sensitivity and stability of the entire control system; The use of monochrome display in electrical appliances can detect faults in a timely manner. Once a fault occurs, the human-machine interface can accurately display the location of the fault and promptly troubleshoot it. '
() Key points for use:
When the high-pressure fan is running, the current consumed by the motor will increase with the increase of pressure and vacuum degree. If the current is too high, it will cause tripping. To prevent tripping or save electricity, please increase the cross-sectional area of the air outlet as much as possible, or install a wind pressure and air volume regulating valve on the suction or exhaust side.
A. Air supply - inlet should be equipped with a filter
1. The total cross-sectional area of the air outlet should be greater than half of the cross-sectional area of the fan outlet.
If used for air delivery in water, the water depth pressure should be below 70% of the high static pressure value indicated on the catalog.
During pressurized air delivery, it is normal for the outlet temperature to be higher than room temperature by 10 ℃ due to air friction, so an iron pipe of at least 1M should be used.
B. For suction - can be installed at the outlet
The total cross-sectional area of the suction hole should be greater than half of the inlet cross-sectional area of the blower.
() Installation method: The vortex high-pressure fan can be installed at any angle and securely fixed to a horizontal and rigid foundation or base with screws. The standard weight is approximately three times or more that of a high-pressure fan. Special attention should be paid to whether the base is uneven, as the vortex high-pressure fan may deform when the bolts are tightened. Shock absorbers can be installed to reduce noise. When the ventilation duct is not connected to the suction port, please install wire mesh or filter to prevent danger or foreign matter inhalation.
Shanghai Industrial Co., Ltd. is the sole distributor of Taiwan, China Co., Ltd. in mainland China. Its high-pressure fans are known as "fans" in mainland China, with a wide range of varieties and excellent prices. Non standard products such as explosion-proof, high temperature resistant, anti-corrosion, etc. can be customized according to customer requirements, and can run smoothly for 15000 hours without any maintenance.