Gudewei Potato Industry focuses on the manufacturing of deep processing equipment for potatoes. The fully automatic vermicelli machine produced is based on Japanese and Italian vermicelli processing technology, drawing on the advantages of domestic and foreign automated vermicelli processing technology and equipment, and carefully developed. The production line operates fully automatically, and the refined vermicelli produced has excellent quality, crystal clear and transparent, straight appearance, delicate taste, strong boiling resistance, no melting, no flaking, and no mixing of soup. It is deeply loved by consumers in the market and can bring considerable profits to investors.
Main process flowRaw materials - Constant temperature and powder - Three step equal pressure cloth slurry - High temperature setting - Medium temperature maturation - Low temperature cooling - Powder separation - Forced aging at room temperature - Low temperature constant regeneration - Cutting and forming - Strong pressure and low temperature drying - Air cooling - Fan fixed length cutting - Packaging
Characteristics of Production Line
1. High degree of automation. The Gudewei fully automatic fan production line is a disruptive upgrade to traditional fan processing techniques, eliminating the need for hanging poles, cooling, and other production processes. It automatically completes the entire process of fan processing. The entire production line is equipped with a variable frequency speed control system, which adjusts the temperature, speed, pressure, and other parameters of each section at any time to meet the needs of the production process and ensure the stability of the final product quality. Workers only need to inspect, monitor, and fine tune, achieving standardized operation.
2. High degree of modernization. This technology simplifies the tedious traditional production process of potato vermicelli, solves the production process that used to rely on manual labor, and achieves continuous and mechanized production, greatly reducing the production cycle.
3. The fan yield is high. The fully automatic fan production line uses PLC to pre-set the program and adopts a frequency converter. Based on the digital display of the frequency converter, the operator can control the production according to the numbers in the pre programmed process, ensuring product consistency. The finished product qualification rate of fans reaches over 95%.
4. The quality of the fans is good. The high-strength room temperature regeneration, low-temperature aging point, and optimized low-temperature drying technology ensure excellent quality of the refined vermicelli produced. The vermicelli is of excellent quality, crystal clear, straight in appearance, delicate in taste, strong and boiling resistant, does not melt or become crispy, and does not mix with soup. It is deeply loved by consumers in the market and can bring considerable returns to investors.
5. Excellent energy-saving performance. The production line prepares and controls the parameters of each link, matches them reasonably, and maximizes the reuse of energy, resulting in significant energy-saving effects.
6. Beautiful and elegant appearance. The production line is reasonably matched, the surface treatment is fine, the overall atmosphere is luxurious, fully reflecting the user's strength and enhancing consumer confidence.
7. One machine has multiple capabilities. The production line can produce different raw materials by adding or removing configurations, such as potato crystal vermicelli, sweet potato golden vermicelli, convenient vermicelli, etc.
8. High security. The products produced by this line do not use food additives, bleaching agents, preservatives, etc., achieving product quality standardization; At the same time, the production line is automated, eliminating manual cross contamination and environmental pollution. The entire machine and material contact parts are made of SUS304 stainless steel, which is easy to clean. The product quality, various microorganisms, and physical and chemical indicators meet national standards, achieving product safety standardization.
Technological Innovation
In addition, through years of practice, Gudewei Company has continuously upgraded and transformed its fully automatic fan machine. The newly developed fan production line has the following characteristics compared to the original traditional equipment:
1. With the reduction of equipment energy consumption, the output has significantly increased, increasing user benefits. Gudewei has adjusted the equipment structure to significantly reduce energy consumption and increase output by more than 30%.
2. The overall height of the equipment has been reduced: the cooling and freezing sections of the high-yield new fully automatic fan production line are arranged in parallel, reducing the height of the equipment for production operations and improving the safety of equipment operation; Reduced the load on the cold storage and extended the service life of the equipment.
3. More compact structure: two knives (cross cutting knife and vertical cutting knife) are at one end, which concentrates the operators, reduces labor costs, and has a more compact structure.
4. The drying distance is extended, and the number of drying layers is increased to prolong the drying time. Low temperature drying is used to improve the quality of the powder and reduce energy consumption.
5. The feeding mechanism adopts vacuum lifting, which reduces the height of the mixing chamber and makes the operation more convenient. At the same time, the material is vacuumed during the lifting process, saving power and improving material uniformity.
6. By using horizontal mixing, spreading the slurry evenly, and feeding evenly, the uniformity of the thickness of the vermicelli can be improved.
7. The cooling and cooling section adopts non chain anti deviation process technology, which reduces the pollution that chain oil may cause to fans, avoids chain damage, and reduces daily maintenance costs.
