High temperature reciprocating sliding wear testing machine with improved after-sales service

High temperature reciprocating sliding wear testing machine with improved after-sales service High temperature reciprocating sliding wear testing machine with improved after-sales service

Instrument Introduction:

The high-temperature reciprocating friction and wear testing machine can simulate high and low temperature, electrochemical corrosion environments within an adjustable reciprocating frequency range under small contact pressure. The reciprocating motion condition is used for testing the friction and wear performance of materials or coatings. This device can dynamically monitor parameters such as friction force, test force, and test temperature in real time. This device integrates functions such as detection, collection, drawing, storage, and report generation. The main parameters have over preset alarm protection or shutdown functions,The equipment moves in a reciprocating mode and is mainly used for testing the friction and wear performance of materials and surface coatings. Adopting industrial control computer control, real-time monitoring and control of the entire test process, automatic constant loading of test force, and dynamic alternating loading(sine wave, triangular wave, square wave, trapezoidal wave), stable and reliable loading. It can simulate three forms of contact friction: point, line, and surface, and perform reciprocating motion to measure various parameters such as friction and wear under different loads, reciprocating frequencies, lubrication conditions, and temperatures. Expandable corrosion resistance function, simulating experimental measurements in deep-sea environments.

Compliant with standards:

ASTM G133 "Standard Test Method for Sliding Wear of Linear Reciprocating Balls on Flat Plates"

Main parameters:

Control system: PLC or Windows

Operating interface: 15 inch industrial control all-in-one computer

Test loading load: 0-500N，Accuracy: ± 1%

Range of reciprocating friction force: 0-100N，Accuracy: ± 1%

Reciprocating frequency: 0.05-20Hz

Reciprocating friction forms: ball disc, pin disc, column tile

Lifting height: 60mm

Journey: 2.5-40mm

Conventional testing temperature: 0~800 ℃

Electrochemical testing temperature: room temperature to 40 ℃

1 set of electrochemical workstation (optional)

Size of storage tank：120mmx90mmx50mm、 Capacity 300m (optional)

Power supply: AC220V 2.5KW

Brief description of the structure of the testing machine：

The testing machine mainly consists of a driving mechanism, a load loading mechanism, a reciprocating module, a friction pair clamping mechanism, a high-temperature heating device, and an electrochemical testing module (optional). The high-temperature heating device includes a customized high-temperature furnace, thermocouple, and temperature control meter. The temperature control meter controls the internal temperature of the high-temperature furnace through thermocouple signal feedback, and another thermocouple is used to measure the temperature of the test sample and provide real-time feedback to the software to draw the corresponding temperature curve. The high-temperature furnace shell is made of non decorative stainless steel, with high temperature resistance and good appearance resistance; The furnace structure adopts a symmetrical and circular insulation groove. Temperature control range：Room temperature~800 ℃; temperature control accuracy：≤ 2 ℃, signal acquisition and processing, and electrical control components.

1.drive mechanism：The spindle is driven by a servo motor and a servo speed control system, which has stepless speed regulation of the motor and an accuracy of 1% at high speeds. The motor is directly connected to the spindle seat, and the torque will not decay. The upper end of the spindle seat is eccentric to achieve reciprocating motion.

2.Load loading mechanism：The loading mechanism is driven by a stepper motor, through a circular toothed belt, a synchronous pulley, andJINGDense ball screw pair transmission,JINGGuided by a dense linear motion guide rail, it drives the force application seat to move up and down. The upper plane of the force application seat is fixed with a linear guide rail, a test force sensor, and a compression spring. The force application seat moves upward and comes into contact with the upper sample friction pair seat, compressing the spring, thus forming a load between the friction surfaces of the upper and lower samples.

3.Reciprocating module：This module consists of an eccentric adjustment wheel, connecting rod, spindle rod, linear fixing device, and reciprocating friction pair.

4.Reciprocating friction pair mechanism：Conventional equipment includes ball to disk (point contact), pin to disk (line contact), and surface contact; It has both expansion functions and can be equipped with optional components if needed by customers：Curved friction components, cylinder liner piston ring components, and high-temperature specimen components.

5.High temperature heating device: including customized high temperature furnace, thermocouple, and temperature control meter. The temperature control meter controls the internal temperature of the high-temperature furnace through thermocouple signal feedback, and another thermocouple is used to measure the temperature of the test sample and provide real-time feedback to the software to draw the corresponding temperature curve. The high-temperature furnace shell is made of non decorative stainless steel, with high temperature resistance and good appearance resistance; The furnace structure adopts a symmetrical and circular insulation groove. Temperature control range：Room temperature~800 ℃; temperature control accuracy：≤ ± 2 ℃

6.Electrochemical testing module (optional)

7.Computer control unit：Mainly including electrical control system, computer control system, and safety protection system.

(1) The electrical control system includes strong current system and weak current control system. The high-voltage system provides 220V power to the equipment and effectively controls power on and off through a weak point control system. The weak current control system includes control components such as boards and modules, which realize the collection, transmission, and feedback functions of test data. It has strong anti-interference ability and high signal stability.

(2) The computer control system mainly consists of industrial control computer dual core, 4G processor, 256G memory, and LCD displayinchThe software part is composed of Advantech industrial control computer as the host.

Electrochemical working station parameters (optional)

Basic configuration:

Test host：1 unit

Instruction manual: 1 copy

Certificate of conformity: 1 copy

Receipt: 1 copy

Wrench: 1 piece

Computer host: 1 set

Monitor: 1 set:

Communication cable: 1 set