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Pressure displacement detection system

NegotiableUpdate on 08/15
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Overview

Pressure displacement detection system ● The detection system consists of sensors and waveform comparison force measuring instrument F381A. UnipuLse F381A is a dynamic force measuring instrument that matches and combines strain ritual sensors, and can display waveforms of physical quantities such as load, pressure, torque, etc

Product Details

Pressure displacement detection system

A detection system consisting of sensors and waveform comparison force measuring instrument F381A

UnipuLse F381A is a dynamic force measuring instrument that matches and combines strain gauges to display waveforms of physical quantities such as load, pressure, and torque. For physical quantity changes that are difficult to capture solely based on numerical values, clear judgments can be visually obtained through waveform display.

F381A adopts a color LCD touch display screen, which is easy to operate. Even if you have no experience using it, you can quickly get started and achieve all operations. The high-speed processing capability of 4000 times per second enables small numerical changes to be reflected in a timely manner on the curve. In addition to waveform display and upper and lower limit comparison functions, it also has various holding and judgment functions, which make it widely used in production management control systems, automatic equipment, testing machines, and various specialized and detection equipment.

Problems that often occur during press fitting

Using waveforms for load management can solve the problem!

Specific application cases

Problem classification and technical difficulties
Solutions and waveform cases
Key points for solving problems
F381A can calculate the inflection point of the curve and manage the range of important loads in occlusion.
Up to 5 hold functions can be set during the itinerary. In addition, the difference between peak and valley values can also be calculated. OK/NG judgment analysis can be used.
The waveform comparison function can set the OK/NG range of the entire curve. It is effective for workpieces that are difficult to specify the reason for failure. Displacement sensors solve the time deviation of each project.
Set peak holding during initial action, check the average value during rotation, and achieve torque variation detection.

Force displacement press fit process monitoring system composed of sensors and W500-P

The W500-P pressure displacement monitoring system under Wildermann integrates precise collection and monitoring of pressure and displacement data during the pressing process, utilizing rich judgment window functions to achieve accurate pressing goals.

1. Adopting a 7-inch color LCD touch screen, various information is clear at a glance and easy to operate;

2. Up to 16 control programs can be set for arbitrary selection through external input terminal combinations;

3. Each program can set up to 4 decision windows, plus upper and lower envelope lines;

4. Each decision window has up to 12 types to choose from;

5. Equipped with maximum pressure and maximum displacement limit settings, used for over limit alarm;

6. Equipped with 10 input and 8 output switch terminals, it can communicate control signals with the main control PLC;

7. Each program can save 10000 pieces of monitoring process and result information, and the types of saved information can be classified and searched;

8. It can be matched with upper computer software, making parameter settings more convenient, and historical curves can be uploaded.

Evaluation of Integrated Tolerance Window

Integrate 14 different types of tolerance windows.

By using tolerance windows and combinations, the direction of the limiting curve can be achieved, thereby strictly controlling the pressing process.

Characteristics of the monitoring device

Output voltage: 24V DC

Sampling frequency: 10kHz

Sensor access: ± 10V, ± 5V, resistance, LVDT, Orthogonal increment, pulse

Input/output: 12In 8Out

Accuracy of force: 0.5% (20% -100% of range) 1% (10% -20% of range)

Accuracy of force display: three decimal places

Displacement display accuracy: 0.001mm

Repetitive positioning accuracy: 0.01mm

Capacity: 128 sets of process programs, storing over 100000 curves

7-inch color touch screen (W500P only)

Refined control process

W500P/W300P provides multiple industrial bus modules to facilitate third-party control systems

Communication between (such as PLC) and controller is carried out through standard hardware interfaces and communication protocols

Convenient network control

Flexible installation structure