SMART-8005 Electromagnetic Acoustic Comprehensive Detector is compact and lightweight

NegotiableUpdate on 09/30

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

Brief description: The electromagnetic acoustic comprehensive detection instrument is compact and lightweight. It is a multifunctional integrated detection instrument with array eddy current detection, far-field eddy current, magnetic memory, magnetic leakage, high sensitivity and high resolution ultrasonic detection, acoustic scanning frequency detection, acoustic impedance detection, etc. Real time and effective detection of metal material defects, differentiation of alloy types, heat treatment status, and thickness changes.

Product Details

SMART-8005Electromagnetic acoustic comprehensive detector is compact and lightweightIt is a multifunctional integrated testing instrument with array eddy current testing, far-field eddy current testing, magnetic memory testing, magnetic leakage testing, high-sensitivity and high-resolution ultrasonic testing, acoustic scanning frequency testing, acoustic impedance testing, etc. Real time and effective detection of metal material defects, differentiation of alloy types, heat treatment status, and thickness changes. The combination of multiple detection methods can facilitate the comprehensive analysis and mutual verification of data by detection personnel, thereby obtaining more objective and authentic evaluations.

Electromagnetic acoustic comprehensive detector is compact and lightweightFunction information:

1、 Array eddy current and far-field detection

01 32-64 (optional) Channel array eddy current detection, multi frequency far-field detection;
02 Non directional weld seam inspection;
03 with lifting and shaking compensation function;
04 * crack depth measurement function;
05 Non equal amplitude phase/amplitude alarm function;
06 Impedance plane diagram, time-based scanning diagram display, time-based overlay display, array eddy current scanning two (B/C), three-dimensional imaging display function;
07 High definition, high sensitivity;
08 Easy to operate, with both Chinese and English operating interfaces (optional);
09 C-scan view data collection, which can quickly and effectively detect defects and locate them;
10 supports measurement of pipe wall thickness reduction, surface defect detection and depth measurement, measurement of metal material surface coating and plating thickness, sorting of various metal materials and hardness;
11 has 8 comprehensive processing (mixing) units: can simultaneously separate or suppress multiple sets of interference signals;
12+filtering methods
13 can preset process parameters
14. Diverse data storage methods
15 multi frequency detection configuration analysis functions
16 supports video eddy current detection function: synchronously obtains eddy current detection signals and video image signals on the surface of the tested object

2、 Magnetic leakage detection

01 32-64 channel real-time detection technology can effectively detect defects in the inner and outer walls, plates, and other areas of ferromagnetic metal pipelines in real time
02 does not require any pre-treatment on the surface of the components during testing, with fast detection speed and high detection sensitivity
03 can effectively diagnose damage to ferromagnetic components, with stable and reliable performance and high signal-to-noise ratio
04 can be configured with various forms of sensors and length gauges to meet different detection needs
05 can be used for testing steel pipes, steel bars, steel structures, steel blanks, round steel, steel cables, as well as pre service and in-service testing of ferromagnetic metal components such as tank bottom plates, pipes, and bars
06 can preset process parameters
07 Diverse data storage methods

3、 Magnetic memory testing

Scanning and detecting the normal component of the leakage magnetic field on the surface of the workpiece can determine the stress concentration area
02 No need for any treatment on the surface being tested
03 No need to magnetize the tested object specifically
The location of stress concentration and metal defects that were previously unknown can be determined during the detection process
05 Easy to operate, can preset process parameters
06 Diverse data storage methods
07 can be used for stress concentration and fatigue crack detection of boiler pressure vessels, pipelines, blades, bearings, rails, gear pairs, welding parts, and other ferromagnetic metal components

4、 Ultrasonic, acoustic scanning frequency, acoustic impedance detection

01 Ultrasonic testing: It has two modes of square wave and sharp pulse emission, with a relatively high emission pulse amplitude and sufficiently steep leading edge rise time, as well as a very low effective output impedance (i.e., its load capacity is quite strong), which can effectively excite high-low frequency probes of various chip sizes to achieve high sensitivity and high resolution flaw detection; Equipped with B-scan/C-scan/TOFD imaging function; Having two modes of DAC/AVG curves
02 Sweep frequency detection mode: Using electronic sweep frequency excitation to transmit the transducer, detecting and processing the amplitude changes of the displayed return signal to determine the bonding quality. (No coupling agent required, sweep frequency range 20K-80 KHz)
03 Acoustic Impedance Analysis (MIA): The transducer excites the object being tested to produce vibration, and the mechanical impedance reflecting the vibration characteristics of the object is reacted on the transducer receiving chip to form the load of the transducer. When the object being tested has defects or changes in the quality of the adhesive layer, its vibration characteristics will also change. By measuring these changes, discontinuities of the object being tested can be discovered (without the need for coupling agents)

5、 Other functions

01 stores detection parameters and data, and can export reports such as PDF EXCELWORD
02 This instrument has satellite positioning function
03 can store/reproduce the signal waveform of the entire detection process;
04 Integrated video detection module, which can easily display complex surface defects of workpieces that are difficult to observe with the naked eye;
The instrument has real-time menu prompts, human-machine dialogue, supports touch screen operation function, and has keyboard/mouse operation function, effectively eliminating human errors during the detection process;
06 has a built-in lithium battery that can work continuously for more than 4 hours.

Technical Specifications:

project	performance metrics
Eddy current and far-field detection
number of channels		32-64 (optional) channel array eddy current detection, multi frequency far-field detection
Probe interface type		LEMO interface
frequency		4 of them
frequency range		64Hz～5MHz， Far field frequency 5Hz~5KHz
Impedance plane		8 of them
Automatic mixing unit		8 of them
High pass filtering		0～500Hz
low-pass filtering		10Hz～10KHz
digital filtering		1~100
Pre gain		10～35dB
drive		Level 8
Amplitude and phase measurement		Automatic
phase		0-359 degrees
gain		0～90dB， Step by 0.5 dB
on-screen display		Impedance plan, time-based scan curve, B/C scan imaging, time-based overlay display
Alarm Type		Half amplitude phase alarm/amplitude phase alarm/box alarm
Filtering method		High pass/low-pass/digital filtering
Balance method		Digital electronic balance
Magnetic Flux Leakage Testing
number of channels		32-64 detection channels
display mode		Time base/shadow/number/overlay
Clock selection for measuring length		Internal/External Clock
step distance		1～256mm
High scanning speed		0.5m/s
gain		0～90dB， Step by 0.5 dB
High pass filtering		0～500Hz
low-pass filtering		10Hz～10KHz
digital filtering		1~100
Magnetic memory testing
number of channels		32 detection channels
display mode		Time base/shadow/number/overlay
Signal display		S value/K value
Calibration method for magnetic memory data		Instrument probe/geomagnetic field
Clock selection for measuring length		Internal/External Clock
step distance		1～256mm
gain		0～90dB， Step by 0.5 dB
digital filtering		1~100
alarm method		HP value over "zero" alarm (threshold 10-1000)/K value alarm (1-500)
Background suppression		Turn off/add S1/subtract S1
Ultrasonic Testing
Launch performance	Square wave and sharp pulse modes, with three levels of square wave amplitude of 200/300V/400V and rise time ≤ 10ns; switch to sharp pulse mode when square wave width tu=25ns
frequency range	Four levels: 1-6, 2-15, 6-20, 0.5-25MHz
Gain adjustment	0～110dB， Step by step of 0.5/1/2/6dB
Gain fine-tuning	-2～+2dB， Divided into 40 levels, each level is 0.1dB
detection mode	Full wave, positive, negative, and radio frequency (RF)
detection range	3-9999mm (steel longitudinal wave) continuously adjustable, with a small display range of 3mm
Pulse shift	-10.0-2000.0mm (steel longitudinal wave)
Probe zero point	0～199.99us
Material sound velocity	1000～15000m/s
damping	High/Medium/Low/Narrow Pulse Four Levels
inhibit	0-90%, linear inhibition
Vertical linear error	≤ 3％
Sensitivity margin for flaw detection	≥ 65dB
Far-field resolution	≥ 30dB
Horizontal linear error	≤ 0.5％
repetition frequency	25, 50, 100, 200, 500, 1K; can reach 5K/10K when weak
DAC curve	Can record up to 10 echo reference points, adjust the distance between the three lines of the DAC, and correct the echo reference points
gate	a. Three independent alarm gates, B and C. Gate A can be set to track gate mode, while gates B and C can be set to widen the gate waveform
Scan imaging mode	B-scan/C-scan/TOFD
Acoustic scanning frequency detection
frequency range		20～80kHz
Mode Selection		Comparison/Separation Mode Selection
Characteristic display		Display of amplitude frequency characteristics; Probe calibration
Acoustic impedance detection
frequency range		2.5～10kHz
Characteristic display		Flying point/difference comparison display; Automatically set detection frequency; Probe calibration
Other performance indicators
microprocessor		32-bit (dual core)
存储器		16G
memory		1G
Interface support		USB、 Network, HDMI interface WIFI， Mouse and shuttle knob operation
display screen		8.4-inch TFT touch screen, 1024 × 768 resolution
Working temperature range		-20℃ ～ +55℃
external power supply		Adapter: DC19V, rechargeable lithium battery (14.8V 6.4AH)

Application fields:

Suitable for pre service and in-service non-destructive testing in aviation, aerospace, power, nuclear engineering, power, metallurgy, shipbuilding, petrochemicals, automobiles and other fields.

Shanghai Jiuheng Instrument Co., Ltd. is a professional enterprise engaged in the research and development, production, sales, and service of instruments and meters. Ultrasonic flaw detectors: (EPOCH 600 ultrasonic flaw detector, EPOCH 6LT ultrasonic flaw detector, EPOCH 650 ultrasonic flaw detector, EPOCH 1000 ultrasonic flaw detector, USM 36 ultrasonic flaw detector, USN 60 ultrasonic flaw detector, USM go+ultrasonic flaw detector, Ominskan SX phased array flaw detector, OmniScan MX2 phased array TOFD flaw detector); Ultrasonic thickness gauge: (27MG ultrasonic thickness gauge, 45MG ultrasonic thickness gauge, 38DL PLUS ultrasonic thickness gauge, DM5E ultrasonic thickness gauge, CL5 ultrasonic thickness gauge, MAGNA-MIKE 8600 Hall effect thickness gauge, ETG-100 electromagnetic high-temperature thickness gauge); Ultrasonic probe; Customized phased array probe; Eddy current flaw detector: (NORTEC 600 eddy current flaw detector); Hardness tester; Endoscopes: (IPLEX NX Olympus Endoscope, IPLEX GX/GT Olympus Endoscope, IPLEX G Lite Olympus Endoscope, IPLEX TX Olympus Endoscope, IPLEX YS Olympus Endoscope, XLGo+Industrial Video Endoscope GE, XL Detect+Industrial Video Endoscope GE New, UVin Professional UV Video Endoscope); Pulse generator: (DRP300 replaces Olympus' 5072PR, 5073PR); Alloy analyzer: (Vanta Olympus handheld alloy analyzer, DELTA Professional handheld alloy analyzer Olympus, DELTA Element handheld alloy analyzer Olympus) and other instruments and meters. Shanghai Jiuheng Instrument Co., Ltd. SWC-2 transverse wave coupling agent, coupling agent for transverse wave probes.